• Laser & Optoelectronics Progress
  • Vol. 59, Issue 9, 0922027 (2022)
Zili Li, Xiaohua Hu, and Shisheng Xiong*
Author Affiliations
  • School of Information Science and Technology, Fudan University, Shanghai 200438, China
  • show less
    DOI: 10.3788/LOP202259.0922027 Cite this Article Set citation alerts
    Zili Li, Xiaohua Hu, Shisheng Xiong. DSA in Combination with DUV Lithography for Sub-10 nm Manufacturing[J]. Laser & Optoelectronics Progress, 2022, 59(9): 0922027 Copy Citation Text show less
    IRDS advanced technology node development roadmap[11]
    Fig. 1. IRDS advanced technology node development roadmap11
    Schematic and corresponding SEM images of block copolymer-directed self-assembly based on chemical epitaxy and physical epitaxy [17]
    Fig. 2. Schematic and corresponding SEM images of block copolymer-directed self-assembly based on chemical epitaxy and physical epitaxy [17]
    DSA of layered phase PS-b-PMMA in guiding templates modified by different random copolymers. (a) Schematic diagram; (b) corresponding SEM images[33]
    Fig. 3. DSA of layered phase PS-b-PMMA in guiding templates modified by different random copolymers. (a) Schematic diagram; (b) corresponding SEM images[33]
    Schematic diagram and corresponding SEM images of block copolymer-directed self-assembly prepared by physical epitaxy based on 193 nm exposure [34]
    Fig. 4. Schematic diagram and corresponding SEM images of block copolymer-directed self-assembly prepared by physical epitaxy based on 193 nm exposure [34]
    Schematic of DSA lithography technology based on “LiNe flow” method [37]
    Fig. 5. Schematic of DSA lithography technology based on “LiNe flow” method [37]
    Influence of exposure dose on pattern quality before and after transfer in wet etching process with acetic acid as developer and SEM images corresponding to different exposure doses [48]
    Fig. 6. Influence of exposure dose on pattern quality before and after transfer in wet etching process with acetic acid as developer and SEM images corresponding to different exposure doses [48]
    Schematic of the self-aligned pre-patterning process route. (a) Chemical guiding pattern; (b) DSA process; (c) O2 etching process; (d) SEM image of pattern transfer process and corresponding process [56]
    Fig. 7. Schematic of the self-aligned pre-patterning process route. (a) Chemical guiding pattern; (b) DSA process; (c) O2 etching process; (d) SEM image of pattern transfer process and corresponding process [56]
    Types of patterns required for chip design and patterns demonstrated by DSA lithography [59]
    Fig. 8. Types of patterns required for chip design and patterns demonstrated by DSA lithography [59]
    Evolution of defect density in DSA lithography process [69]
    Fig. 9. Evolution of defect density in DSA lithography process [69]
    Self-healing capability of DSA lithography for defects of templates[71]
    Fig. 10. Self-healing capability of DSA lithography for defects of templates[71]
    Comparison of production costs and processing steps of DSA and SAQP Baseline[20]
    Fig. 11. Comparison of production costs and processing steps of DSA and SAQP Baseline[20]
    Parameter index spider charts for different lithography techniques [16]
    Fig. 12. Parameter index spider charts for different lithography techniques [16]
    Schematic diagram of different fabrication stages of FinFET devices based on DSA lithography[20]. (a) Cross-sectional image of etched Si fins; (b) customized fins filled with isolation oxide; (c) dummy gate formation; (d) SEM image of merged source and drain; (e) dummy gate removal and channel exposure; (f) schematic of corresponding three-dimensional structures
    Fig. 13. Schematic diagram of different fabrication stages of FinFET devices based on DSA lithography[20]. (a) Cross-sectional image of etched Si fins; (b) customized fins filled with isolation oxide; (c) dummy gate formation; (d) SEM image of merged source and drain; (e) dummy gate removal and channel exposure; (f) schematic of corresponding three-dimensional structures
    NodeManufacturer
    IntelTSMCSamsung
    Interconnect pitchGate pitchInterconnect pitchGate pitchInterconnect pitchGate pitch
    14527045884978
    10365444665168
    7365440544654
    5N/AN/A28483657
    Table 1. Chip manufacturing technology nodes of different semiconductor manufacturers andtheir corresponding pattern sizes
    ParameterDSAEUV193iNIL
    Resolution /nm< 10< 1010(SAQP)< 10
    Overlay /nm< 2< 2< 2.34.5
    Throughput /(wafer·h-1150 *>150>15015
    Defect density /cm-2~ 0< 1< 1< 1
    CostLowVery highHighLow
    (Note:*data is acquired from the thermal annealing time of block copolymer for 5 min)
    Table 2. Performances and parameters of various lithography techniques[16]
    Zili Li, Xiaohua Hu, Shisheng Xiong. DSA in Combination with DUV Lithography for Sub-10 nm Manufacturing[J]. Laser & Optoelectronics Progress, 2022, 59(9): 0922027
    Download Citation