Author Affiliations
1School of Electronic Science and Engineering, Nanjing University, Nanjing 210093 China2Architecture Team, Wireless Product Planning Department, ZTE Corporation, Nanjing 210012, China3State Key Laboratory of Mobile Network and Mobile Multimedia Technology, Shenzhen 518057, Chinashow less
Fig. 1. (Color online) The main requirements in 5G wireless communication[4].
Fig. 2. (Color online) GaN HEMTs for power electronics applications[8].
Fig. 3. (Color online) The routine failure analysis procedure for GaN HEMTs.
Fig. 4. (Color online) (a) Schematic GaN HEMT cross section. (b) SEM image depicting damages after the catastrophic failure[22].
Fig. 5. (Color online) SEM and TEM images revealing different types of failure mechanisms dominant during test under (a) dark and (c) UV conditions. (b) TCAD contour revealing hole distribution at breakdown voltage, under the –6 V gate bias condition[24].
Fig. 6. (Color online) A sequence of events captured during 50 ns ESD stresses on the drain without gate and with mesa[25].
Fig. 7. (Color online) (a, c, e) SEM images and (b, d, f) AFM images of three devices with different stressed times[16].
Fig. 8. (Color online) (a) EMMI images of the device at different stress times. (b, c) TEM image of the failure region depicted in (a)[30].
Fig. 9. (Color online) (a, b) EMMI images of the HEMT before and after ON-state DC-stress. (c, d) Cross-section EDS mapping of central T-gate finger showing the formation of Ni voids. (e) Aluminium oxidation at a pit[31].
Fig. 10. (a) STEM of a TiN metal inclusion, which has penetrated the AlGaN layer. (b) A nanocrack extending from a TiN metal inclusion into the channel area[33].
Fig. 11. (a) A device before loading. (b) The device at the on-set of source-drain leakage. (c) A metal inclusion appears at the drain region. (d) The metal inclusion penetrates the GaN layer. (e) The metal inclusion reaches the GaN-SiC interface. (f) The substrate is completely damaged at last[19].
Fig. 12. (Color online) (a) De-cap and de-layer operations of the failed device. (b) Simulation of electric field and impact ionization (I.I.) rate distributions along the AlGaN/GaN interface when the Vds approaches Vpeak during the UIS process[36].
Fig. 13. (Color online) (a) TEM image and (b) EDS cartography (across the blue line) of the Schottky contact of an aged HEMT[37].
Fig. 14. (Color online) (a) Burn spot locations for 50 W-pulses. (b) Simulated densities of power dissipation for two different pulses shortly before the failure happens. (c) A failure region (Mag = 500×)[38].
Fig. 15. (Color online) (a) Failure region of the GaN HEMT (CGH-27015, manufactured by Cree, Inc.). (b) FIB image of the breakdown area which is located in the FP. (c) Captured thermal stress distribution of the device. (d) Enlarged stress distribution near the gate[43].
Fig. 16. (Color online) (a) Optical image of the GaN HEMT before failure. (b) SEM image of the GaN HEMT after failure[46].
Fig. 17. (Color online) (a) Magnetic field distribution and (b) optical micrograph of the PA layout[46].
Fig. 18. TEM images of GaN HEMT device irradiated with 1540 MeV Bi ions at a fluence of 1.7 × 1011 ions/cm2[48]. (a) Cross-section of the gate areas. (b) High-resolution image of the tracks in heterogeneous junction areas as marked in (a). (c) High-resolution image of the tracks at a depth of about 500 nm as marked in (a). (d) Tracks formed in the drain area. (e) Tracks appearing at a depth of about 500 nm as marked in (d).
Fig. 19. TEM images at different VD during the OFF-state failure tests after the irradiation (2.8 MeV Au4+ ion species for 60 min to a fluence of 4 × 1014 ions/cm2)[49]. Drain voltage: (a) Vd = 0 V, (b) Vd = 10.2 V, and (c) enlarged TEM image of the yellow rectangle area of (b), showing dislocations in the GaN layer.
Failure type | Failure mechanism | Failure phenomena | Ref. |
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ESD | Self-heating | Migration of S/D metal from D to S | [23, 27, 28]
| Premature breakdown of parasitic SBD | Gate finger melts and migrates to S/D pads | Inverse piezoelectric effect | Crack in the G–D region | Trap assisted hole injection | Crack in the S–G region, which extend to buffer layer | [24, 27, 28]
| G–D electric field induced thermal stress | Crack propagate from G to D | Dislocation assisted current leakage | Gate finger peels off | [28]
| Electric stress induced defect generation | Crack and metal migration in the G–D region | [25]
| High electric stress | Electrochemical reaction with water | Pits, groove and trench along drain-side gate | [16, 29]
| Passivation layer (SiNx) breakdown
| Short-circuit path between gate edge and 2DEG | [30]
| Gate contact degradation | Metal migration at pads/AlGaN interface, crack | [31–33]
| Inverse piezoelectric effect | Burning around drain contact | [36]
| Dislocation assisted leakage current | Drain metal melt and penetrate to substrate | [19]
| High thermal stress | Gate contact degradation | Rimous metal surface, migration of Au into Ni-semiconductor Schottky contact | [37]
| Self-heating | Burn marks in the G–D region | [38]
| Thermal expansion of FP metal | Crack in FP | [43]
| High magnetic field | Combined effect of the operating current density and the eddy current | Crack and small granule in the G–D region, liquid gate metal propagates into underlying layer | [46]
| Irradiation effect | Irradiation damage | Latent track, vacancy and dislocation | [47–49]
| Gate injection | Epitaxial layer peels off from substrate | [49]
|
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Table 1. Different failure mechanisms and their corresponding failure phenomena.