• Opto-Electronic Advances
  • Vol. 4, Issue 9, 200094-1 (2021)
Yingtao Hu, Di Liang*, and Raymond G. Beausoleil
Author Affiliations
  • Hewlett Packard Labs, Hewlett Packard Enterprise, 820 N McCarthy Blvd, Milpitas, CA 95035, USA
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    DOI: 10.29026/oea.2021.200094 Cite this Article
    Yingtao Hu, Di Liang, Raymond G. Beausoleil. An advanced III-V-on-silicon photonic integration platform[J]. Opto-Electronic Advances, 2021, 4(9): 200094-1 Copy Citation Text show less
    A schematic drawing of the process flow for the advanced heterogeneous integration by using regrowth on III-V-on-Si bonding template.
    Fig. 1. A schematic drawing of the process flow for the advanced heterogeneous integration by using regrowth on III-V-on-Si bonding template.
    Pictures of the fabricated InP-on-Si bonded wafers from HPE, III-V Lab and Sophia University. Figure repoduced with permisson from: (a) ref.29, under a Creative Commons Attribution 4.0 International License; (b) ref.31, (c) ref.25, John Wiley and Sons.
    Fig. 2. Pictures of the fabricated InP-on-Si bonded wafers from HPE, III-V Lab and Sophia University. Figure repoduced with permisson from: (a) ref.29, under a Creative Commons Attribution 4.0 International License; (b) ref.31, (c) ref.25, John Wiley and Sons.
    Epitaxial regrowth laser structures on bonded templates from HPE, III-V Lab and Sophia University. Figure repoduced with permisson from: (a) ref.29, under a Creative Commons Attribution 4.0 International License; (b) ref.32, (c) ref.26, IEEE.
    Fig. 3. Epitaxial regrowth laser structures on bonded templates from HPE, III-V Lab and Sophia University. Figure repoduced with permisson from: (a) ref.29, under a Creative Commons Attribution 4.0 International License; (b) ref.32, (c) ref.26, IEEE.
    AFM images and Nomarski microscope image of the epitaxial regrowth on bonded substrate from HPE, III-V Lab and Sophia University. Figure repoduced with permisson from: (a) ref.29,under a Creative Commons Attribution 4.0 International License; (b) ref.32, (c) ref.26, IEEE.
    Fig. 4. AFM images and Nomarski microscope image of the epitaxial regrowth on bonded substrate from HPE, III-V Lab and Sophia University. Figure repoduced with permisson from: (a) ref.29,under a Creative Commons Attribution 4.0 International License; (b) ref.32, (c) ref.26, IEEE.
    Cross-sectional TEM (or STEM) images of the MQW or bulk epitaxy on the bonded substrate from HPE and III-V Lab. Figure repoduced with permisson from: (a, b) ref.29, under a Creative Commons Attribution 4.0 International License; (c) ref.32, IEEE; (d) ref.31, John Wiley and Sons.
    Fig. 5. Cross-sectional TEM (or STEM) images of the MQW or bulk epitaxy on the bonded substrate from HPE and III-V Lab. Figure repoduced with permisson from: (a, b) ref.29, under a Creative Commons Attribution 4.0 International License; (c) ref.32, IEEE; (d) ref.31, John Wiley and Sons.
    (a) The electron channeling patterns corresponding to the three-beam (400) and (220) imaging conditions that were used in ECCI characterization. (b) A representative ECCI image with only one TD. Figure repoduced with permisson from ref.29, under a Creative Commons Attribution 4.0 International License.
    Fig. 6. (a) The electron channeling patterns corresponding to the three-beam (400) and (220) imaging conditions that were used in ECCI characterization. (b) A representative ECCI image with only one TD. Figure repoduced with permisson from ref.29, under a Creative Commons Attribution 4.0 International License.
    The PL measurements at room temperature for the epitaxy on both InP and the bonded substrate from HPE, III-V Lab and Sophia University. Figure repoduced with permisson from: (a) ref.29, under a Creative Commons Attribution 4.0 International License; (b) ref.32, (c) ref.26, IEEE.
    Fig. 7. The PL measurements at room temperature for the epitaxy on both InP and the bonded substrate from HPE, III-V Lab and Sophia University. Figure repoduced with permisson from: (a) ref.29, under a Creative Commons Attribution 4.0 International License; (b) ref.32, (c) ref.26, IEEE.
    XRD measurements on the epitaxy samples that from the three different research groups. Figure repoduced with permisson from: (a) ref.29, under a Creative Commons Attribution 4.0 International License; (b) ref.31, John Wiley and Sons; (c) ref.27, Elsevier.
    Fig. 8. XRD measurements on the epitaxy samples that from the three different research groups. Figure repoduced with permisson from: (a) ref.29, under a Creative Commons Attribution 4.0 International License; (b) ref.31, John Wiley and Sons; (c) ref.27, Elsevier.
    (a) A microscope image of a FP laser with hybrid facets. (b) Schematic drawing of the device cross-section and (c) SEM of the hybrid facet. (d) RT pulsed LIV. (e) Pulsed LI up to 40 °C (inset: mode profile at facets). (f) Device spetrum. (g) cw LI up to 25 °C. Figure repoduced with permisson from ref.29, under a Creative Commons Attribution 4.0 International License.
    Fig. 9. (a) A microscope image of a FP laser with hybrid facets. (b) Schematic drawing of the device cross-section and (c) SEM of the hybrid facet. (d) RT pulsed LIV. (e) Pulsed LI up to 40 °C (inset: mode profile at facets). (f) Device spetrum. (g) cw LI up to 25 °C. Figure repoduced with permisson from ref.29, under a Creative Commons Attribution 4.0 International License.
    (a) A microscope image of a FP laser with Si waveguide facets and a SEM image of a III/V-to-Si taper. (b) RT pulsed LIV (inset: microscope image of the device), (c) pulsed LI up to 40 °C (inset: mode profile at facets). Figure repoduced with permisson from ref.29, under a Creative Commons Attribution 4.0 International License.
    Fig. 10. (a) A microscope image of a FP laser with Si waveguide facets and a SEM image of a III/V-to-Si taper. (b) RT pulsed LIV (inset: microscope image of the device), (c) pulsed LI up to 40 °C (inset: mode profile at facets). Figure repoduced with permisson from ref.29, under a Creative Commons Attribution 4.0 International License.
    (a) SEM image of the fabricated FP laser on InP-on-Si substrate. (b) J-L characteristics in pulse injection mode at 20 °C: laser on bonded substrate (solid line) and the laser on InP (dash line). (c) J-L characteristics in pulse injection mode measured at different temperatures for the laser on bonded substrate. (d) Threshold current density evolution against temperature for the laser on bonded substrate (blue) and on InP (red). Figure repoduced with permisson from ref.32, IEEE.
    Fig. 11. (a) SEM image of the fabricated FP laser on InP-on-Si substrate. (b) J-L characteristics in pulse injection mode at 20 °C: laser on bonded substrate (solid line) and the laser on InP (dash line). (c) J-L characteristics in pulse injection mode measured at different temperatures for the laser on bonded substrate. (d) Threshold current density evolution against temperature for the laser on bonded substrate (blue) and on InP (red). Figure repoduced with permisson from ref.32, IEEE.
    (a) Measured lasing spectra of five FP lasers under C-W operation for a driving current of 100 mA at 20 °C. (b−d) L-I characteristics under C-W operation for different temperatures for the lasers emitting at 1515 nm, 1580 nm and 1635 nm. Figure repoduced with permisson from ref.35, IEEE.
    Fig. 12. (a) Measured lasing spectra of five FP lasers under C-W operation for a driving current of 100 mA at 20 °C. (bd) L-I characteristics under C-W operation for different temperatures for the lasers emitting at 1515 nm, 1580 nm and 1635 nm. Figure repoduced with permisson from ref.35, IEEE.
    (a) A typical laser structure. (b) The typical I-L characteristics of the MQW laser on the bonded substrate at various temperatures. (c) A lasing spectrum for the MQW laser at an input current of J=6.83 kA/cm2. (d) The temperature dependence of the threshold current density for the DH bulk lasers and MQW lasers on bonded substrates and on native substraes. Figure repoduced with permisson from: (a) ref.26, IEEE; (b, c, d) ref.27, Elsevier.
    Fig. 13. (a) A typical laser structure. (b) The typical I-L characteristics of the MQW laser on the bonded substrate at various temperatures. (c) A lasing spectrum for the MQW laser at an input current of J=6.83 kA/cm2. (d) The temperature dependence of the threshold current density for the DH bulk lasers and MQW lasers on bonded substrates and on native substraes. Figure repoduced with permisson from: (a) ref.26, IEEE; (b, c, d) ref.27, Elsevier.
    Research group Bonding methodsEpitaxy characterizationsLaser performance
    ConfigurationSurface treatments Bonding size Epitaxy thickness Surface roughness TDD (cm2) threshold current densities (A/cm2) Slope efficiency (W/A) Temperature performance Other features
    HPEInP/SiO2/SOI (patterned) SiO2 dep., O2 plasma 1/4 of 2 inch>2 μm0.2 nm9.5 × 104813 1125 (coupled to Si) 0.14Pulsed up to 40 °C CW up to 20 °C Light coupled into Si waveguide
    III-V labInP/SiO2/Si Thermal Oxidized SiO24 inch3 μm0.7 nm-4000.092CW up to 70 °CLaser array (with 5 lasers)
    Sophia UniversityInP/SiH2SO4solution 2 inch>2 μm--1800 (DH) 6830 (MQW) -Pulsed up 20 °CMetal contact on Si substrate
    Table 1. A comparison of the main features in the demonstrations from the three research groups.
    Unit laser area costSubstrate materialIII/V epitaxy FabricationPackagingOperation (energy $)
    ApproachSi/SOI (12 in) InPBondingDevice fab
    x: low, xx: medium, xxx: high
    Finished III/V chip packaged with Si39Nonexxx (2–4 in)xxx (2–4 in)Nonexxx (3 in)xxxxx
    III/V wafer bonding on Si40xxxx (2–4 in)xxx (2–4 in)xxx (12 in)xx
    III/V epitaxy on Si12-14xNonexx (12 in)Nonex (12 in)xxxxx
    Wafer bonding plus epitaxyxxxx (2–4 in, template epitaxy included)x (12 in)xx (12 in)xx
    Table 2. Qualitative comparison of production and operation costs of the same diode laser built on different III/V-on-silicon integration approaches.
    Yingtao Hu, Di Liang, Raymond G. Beausoleil. An advanced III-V-on-silicon photonic integration platform[J]. Opto-Electronic Advances, 2021, 4(9): 200094-1
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