• Laser & Optoelectronics Progress
  • Vol. 56, Issue 21, 212201 (2019)
Xiaojing Liu1, Zhimou Xu1、*, Guoping Zong2, and Xianyi Wang2
Author Affiliations
  • 1School of Optical and Electronic Information, Huazhong University of Science and Technology, Wuhan, Hubei 430074, China
  • 2Hubei Shen'an Yaming Lighting Technology Co., Ltd., Tianmen, Hubei 431728, China
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    DOI: 10.3788/LOP56.212201 Cite this Article Set citation alerts
    Xiaojing Liu, Zhimou Xu, Guoping Zong, Xianyi Wang. Microstructure Design and Preparation of CD Pattern Diffuser[J]. Laser & Optoelectronics Progress, 2019, 56(21): 212201 Copy Citation Text show less
    Outline design of lampshade in LightTools. (a) Fill outline; (b) network cable outline
    Fig. 1. Outline design of lampshade in LightTools. (a) Fill outline; (b) network cable outline
    CD pattern model. (a) Overall model of lampshade; (b) diffuser surface
    Fig. 2. CD pattern model. (a) Overall model of lampshade; (b) diffuser surface
    Comparison of CD pattern sizes. (a) Center line width is 100 um, and peripheral line width is 200 μm; (b) line width is 300 μm
    Fig. 3. Comparison of CD pattern sizes. (a) Center line width is 100 um, and peripheral line width is 200 μm; (b) line width is 300 μm
    Ray tracing simulation of LED downlight lighting system. (a) Ray tracing of single light source; (b) ray tracing with receiver
    Fig. 4. Ray tracing simulation of LED downlight lighting system. (a) Ray tracing of single light source; (b) ray tracing with receiver
    Simulation results of ray tracing. (a) Light power density distribution; (b) illumination display curve
    Fig. 5. Simulation results of ray tracing. (a) Light power density distribution; (b) illumination display curve
    Simulation results of ray tracing at line width of 100 μm. (a) Light power density distribution; (b) illumination display curve
    Fig. 6. Simulation results of ray tracing at line width of 100 μm. (a) Light power density distribution; (b) illumination display curve
    Simulation results of ray tracing at line width of 200 μm. (a) Light power density distribution; (b) illumination display curve
    Fig. 7. Simulation results of ray tracing at line width of 200 μm. (a) Light power density distribution; (b) illumination display curve
    Simulation results of ray tracing at a line width of 300 μm. (a) Light power density distribution; (b) illumination display curve
    Fig. 8. Simulation results of ray tracing at a line width of 300 μm. (a) Light power density distribution; (b) illumination display curve
    Injection molding process
    Fig. 9. Injection molding process
    LIGA mold making technology process
    Fig. 10. LIGA mold making technology process
    Flow chart of electroforming mold process
    Fig. 11. Flow chart of electroforming mold process
    Diagrams of CD pattern microstructure. (a) 3D outline display; (b) 2D flat display
    Fig. 12. Diagrams of CD pattern microstructure. (a) 3D outline display; (b) 2D flat display
    Diameter test schematic
    Fig. 13. Diameter test schematic
    Depth test schematic
    Fig. 14. Depth test schematic
    Comparison of CD pattern microstructure diffuser and ordinary diffuser. (a) Microstructure diffuser; (b) general diffuser; (c) without diffuser
    Fig. 15. Comparison of CD pattern microstructure diffuser and ordinary diffuser. (a) Microstructure diffuser; (b) general diffuser; (c) without diffuser
    Diffusion effect diagrams of light diffusers. (a) CD pattern microstructure diffuser; (b) general diffuser
    Fig. 16. Diffusion effect diagrams of light diffusers. (a) CD pattern microstructure diffuser; (b) general diffuser
    ParameterNumber ofray tracingIlluminationarea /(mm×mm)Numberof meshOpticalmaterialReflectivity ofreflecting element /%
    Content5×10580×8021×21Polycarbonate85
    Table 1. Main parameter settings of the model
    ItemNumber of samplesTotal power /WTotal luminous flux /lmIncident power /WIncident luminous flux /lm
    Value127092811000.5132251.322
    Value221208211000.5522855.228
    Value324736711000.6484464.844
    Value424180711000.6045660.456
    Table 2. Simulation results of LightTools
    Testequipment No.Equipment nameType
    1Integrating sphereHAAS-2000
    2Scanning electronmicroscope (SEM)EM-30 PLUS
    3Surface probetype step meterDektak XT
    4Surface profilemeasuring instrumentPGI-830
    5Laser scanningconfocal microscopeVK-X200K408
    Table 3. Test equipment
    StructureLuminous flux /lmLight effect /(lm·W-1)Color temperature /KRelative transmittance /%
    Microstructure diffuser2009.895.99391290.6
    General diffuser1815.986.75389181.8
    No diffuser2219.7105.953947100
    Table 4. Test data of microstructure diffuser and general diffuser
    Xiaojing Liu, Zhimou Xu, Guoping Zong, Xianyi Wang. Microstructure Design and Preparation of CD Pattern Diffuser[J]. Laser & Optoelectronics Progress, 2019, 56(21): 212201
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