• Opto-Electronic Advances
  • Vol. 5, Issue 6, 210123 (2022)
Xiao Yang1、2、†, Yue Lin1、2、†, Tingzhu Wu1、2, Zijun Yan1、2, Zhong Chen1、2, Hao-Chung Kuo3、*, and Rong Zhang1、2、*
Author Affiliations
  • 1Department of Electronic Science, Fujian Engineering Research Center for Solid-State Lighting, Xiamen University, Xiamen 361005, China
  • 2Institute of Future Display Technology, Xiamen University, Xiamen 361005, China
  • 3Department of Photonics & Graduate Institute of Electro-Optical Engineering, College of Electrical and Computer Engineering, Chiao Tung University, Hsinchu 30010, Taiwan, China
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    DOI: 10.29026/oea.2022.210123 Cite this Article
    Xiao Yang, Yue Lin, Tingzhu Wu, Zijun Yan, Zhong Chen, Hao-Chung Kuo, Rong Zhang. An overview on the principle of inkjet printing technique and its application in micro-display for augmented/virtual realities[J]. Opto-Electronic Advances, 2022, 5(6): 210123 Copy Citation Text show less
    The growth of market share of AR/VR1.
    Fig. 1. The growth of market share of AR/VR1.
    Two methods for achieving full-color by using QD CCL. (a) RBG three-color QDs excited by UV chips. (b) RG two-color QDs excited by blue chips.
    Fig. 2. Two methods for achieving full-color by using QD CCL. (a) RBG three-color QDs excited by UV chips. (b) RG two-color QDs excited by blue chips.
    Structures of realizing the NRET from chip to QDs33. Figure reproduced with permission from John Wiley and Sons.
    Fig. 3. Structures of realizing the NRET from chip to QDs33. Figure reproduced with permission from John Wiley and Sons.
    (a) Schematic diagram of AJP process. (b) Processes of fabricating the full-color micro-LED display based on lithography and AJP technique. (c) Full-color design of QD-NR-Micro-LED display. Figure reproduced with permission from: (a) ref.16, The Optical Society; (b) ref.41, (c) ref.15, Chinese Laser Press.
    Fig. 4. (a) Schematic diagram of AJP process. (b) Processes of fabricating the full-color micro-LED display based on lithography and AJP technique. (c) Full-color design of QD-NR-Micro-LED display. Figure reproduced with permission from: (a) ref.16, The Optical Society; (b) ref.41, (c) ref.15, Chinese Laser Press.
    (a) Sketch of the full color RGB QD-converted micro-LED array based on an UV backlight module and the device image (inset). (b) Schematic illustration of the full-color prototype . (c) Cross-section structure diagram of the prototype. Figure reproduced with permission from: (a) ref.42, American Chemical Society; (b, c) ref.45, John Wiley and Sons.
    Fig. 5. (a) Sketch of the full color RGB QD-converted micro-LED array based on an UV backlight module and the device image (inset). (b) Schematic illustration of the full-color prototype . (c) Cross-section structure diagram of the prototype. Figure reproduced with permission from: (a) ref.42, American Chemical Society; (b, c) ref.45, John Wiley and Sons.
    Fluorescence images of (a) NCTU and (b) logo of XMU printed by SIJ printing. Figure reproduced with permission from: (a)15, Optica Publishing Group.
    Fig. 6. Fluorescence images of (a) NCTU and (b) logo of XMU printed by SIJ printing. Figure reproduced with permission from: (a)15, Optica Publishing Group.
    A distribution of line widths of various inkjet printing in recent decades16–19, 42–44, 48, 50, 52–115.
    Fig. 7. A distribution of line widths of various inkjet printing in recent decades1619, 4244, 48, 50, 52115.
    (a) Photographs of the CsPbX3 inks. (b) CsPbX3 films with different halide compositions under a 365 nm UV lamp and (c) schematic of perovskite transformation from CsPbX3 ink to CsPbX3 nanocrystal. Figure reproduced with permission from ref.19, John Wiley and Sons.
    Fig. 8. (a) Photographs of the CsPbX3 inks. (b) CsPbX3 films with different halide compositions under a 365 nm UV lamp and (c) schematic of perovskite transformation from CsPbX3 ink to CsPbX3 nanocrystal. Figure reproduced with permission from ref.19, John Wiley and Sons.
    (a) Schematic diagram of the in situ inkjet printing strategy. (b) The optical images of printed PQD patterns on different polymer substrates under UV light. Figure reproduced with permission from ref.69, John Wiley and Sons.
    Fig. 9. (a) Schematic diagram of the in situ inkjet printing strategy. (b) The optical images of printed PQD patterns on different polymer substrates under UV light. Figure reproduced with permission from ref.69, John Wiley and Sons.
    (a) Relationships between the concentrations of silica particles in colloidal inks and the contact angles of ITO glasses and silicon wafers with Teflon layers. Optical images of the latex droplets and printed photonic crystals microstructures on the ITO glasses and silicon wafers with Teflon layers. (b) Schematic illustration of the film forming process using thermal-curing and UV-curing inks, respectively. (c) PL microscopic images and 3D morphology images of dot arrays, and film thickness profile of each single dot achieved by printing quantum dots inks with volume ratios of 0, 10, 20, and 30% oDBC. (d) Fluid flow schematic of the AJP system with a dual atomizer module91. (e) Fabricated 2D patterning of a square grid on planar surfaces91. (f) LZH logo printed on a freeform cylindrical surface121. Figure reproduced with permission from: (a) ref.113, American Chemical Society; (b) ref.43, John Wiley and Sons; (c) ref.17, American Chemical Society; (d–f) ref.91, AIP Publishing.
    Fig. 10. (a) Relationships between the concentrations of silica particles in colloidal inks and the contact angles of ITO glasses and silicon wafers with Teflon layers. Optical images of the latex droplets and printed photonic crystals microstructures on the ITO glasses and silicon wafers with Teflon layers. (b) Schematic illustration of the film forming process using thermal-curing and UV-curing inks, respectively. (c) PL microscopic images and 3D morphology images of dot arrays, and film thickness profile of each single dot achieved by printing quantum dots inks with volume ratios of 0, 10, 20, and 30% oDBC. (d) Fluid flow schematic of the AJP system with a dual atomizer module91. (e) Fabricated 2D patterning of a square grid on planar surfaces91. (f) LZH logo printed on a freeform cylindrical surface121. Figure reproduced with permission from: (a) ref.113, American Chemical Society; (b) ref.43, John Wiley and Sons; (c) ref.17, American Chemical Society; (d–f) ref.91, AIP Publishing.
    (a) Schematic illustration of the EHD inkjet printing fabrication process and perovskite transformation. (b) The EHD printed high-resolution dot array with dot diameters of 1, 2, and 3 µm respectively. (c) Printing mode of conventional EHD inkjet printing (1) vs SIJ (2) shown with and without ink charging. (d) Three-dimensional AFM image of aligned arrays of dots. (e) Continuous lines printed using the single-walled carbon nanotube ink. (f) Optical micrograph of a portrait of an ancient scholar, Hypatia, printed using a polyurethane ink. (g) Schematic of the concave (trench) formation. (h) Topographical AFM images demonstrating the mass transfer of a PAz film under UV-light irradiation and changes in the cross-sectional profile obtained from the AFM data. Figure reproduced with permission from: (a, b) ref.107, John Wiley and Sons; (c) ref.24; (d–f) 75, Springer Nature; (g, h) ref.88, under a Creative Commons Attribution 4.0 International License.
    Fig. 11. (a) Schematic illustration of the EHD inkjet printing fabrication process and perovskite transformation. (b) The EHD printed high-resolution dot array with dot diameters of 1, 2, and 3 µm respectively. (c) Printing mode of conventional EHD inkjet printing (1) vs SIJ (2) shown with and without ink charging. (d) Three-dimensional AFM image of aligned arrays of dots. (e) Continuous lines printed using the single-walled carbon nanotube ink. (f) Optical micrograph of a portrait of an ancient scholar, Hypatia, printed using a polyurethane ink. (g) Schematic of the concave (trench) formation. (h) Topographical AFM images demonstrating the mass transfer of a PAz film under UV-light irradiation and changes in the cross-sectional profile obtained from the AFM data. Figure reproduced with permission from: (a, b) ref.107, John Wiley and Sons; (c) ref.24; (d–f) 75, Springer Nature; (g, h) ref.88, under a Creative Commons Attribution 4.0 International License.
    (a) Fluorescence microphotographs and three-dimensional white light interferometer images of dot arrays printed with different PVP concentrations. (b) Fluorescence microphotographs, higher resolution fluorescence microphotographs and 3D morphology images of the white light interferometer of QD dot arrays. (c) Illustration depicting deposition mechanism and binarized experimental images of deposits of spheres, slightly stretched particles and ellipsoids. (d) SEM images of polystyrene ink drops printed in one, two, and three layers; AFM profile of deposited drops of PS 450. (e) Cross section and 3D projection from an optical profilometer of single drops at different temperatures. (f) Confocal laser scattering microscopic 3D images of dots with varying solvent compositions and corresponding two-dimensional profiles. Figure reproduced with permission from: (a) ref.112, The Royal Society of Chemistry; (b) ref.71, John Wiley and Sons; (c) ref.126, American Physical Society; (d) ref.127, John Wiley and Sons; (e) ref.128, American Chemical Society; (f) ref.129, AIP Publishing.
    Fig. 12. (a) Fluorescence microphotographs and three-dimensional white light interferometer images of dot arrays printed with different PVP concentrations. (b) Fluorescence microphotographs, higher resolution fluorescence microphotographs and 3D morphology images of the white light interferometer of QD dot arrays. (c) Illustration depicting deposition mechanism and binarized experimental images of deposits of spheres, slightly stretched particles and ellipsoids. (d) SEM images of polystyrene ink drops printed in one, two, and three layers; AFM profile of deposited drops of PS 450. (e) Cross section and 3D projection from an optical profilometer of single drops at different temperatures. (f) Confocal laser scattering microscopic 3D images of dots with varying solvent compositions and corresponding two-dimensional profiles. Figure reproduced with permission from: (a) ref.112, The Royal Society of Chemistry; (b) ref.71, John Wiley and Sons; (c) ref.126, American Physical Society; (d) ref.127, John Wiley and Sons; (e) ref.128, American Chemical Society; (f) ref.129, AIP Publishing.
    (a) Schematic illustration and optical microscopy images of the perovskite precursor droplet crystallizing on high and low adhesion substrates62. (b) The fluorescence and the contact angle images of resulting microdisks printed at different temperatures from 30 to 90 °C69. (c) Controllability of 3D microstructures by IJP on surfaces with tunable dewettability130. (d) Suppression of the coffee stain effect illustrated with different materials at three frequencies and amplitude modulation131.
    Fig. 13. (a) Schematic illustration and optical microscopy images of the perovskite precursor droplet crystallizing on high and low adhesion substrates62. (b) The fluorescence and the contact angle images of resulting microdisks printed at different temperatures from 30 to 90 °C69. (c) Controllability of 3D microstructures by IJP on surfaces with tunable dewettability130. (d) Suppression of the coffee stain effect illustrated with different materials at three frequencies and amplitude modulation131.
    Printing methodDroplet generation principleSingle droplet sizeDroplet volumePrinting size
    IJPPressure pluse25~125 µm1~80 pL10~100 µm47
    AJPGas flow2~5 µm1~5 fL3~30 µm48
    EHDEHD force10–5~10–2 of nozzol diameter 0.1 fL~several tens of pL100 nm~400 µm49
    SIJEHD forceSub-micron0.1 fL~10 pL100 nm~100 µm50
    Table 0. The differences between different printing methods.
    Display technologyLCDOLEDMicro-LED
    MechanismBacklightSelf-emissiveSelf-emissive
    Contrast ratio>10000:1~1080000:1>1080000:1
    LifetimeMediumMediumLong
    Response timemsµsns
    Power consumptionHighMediumLow
    View angleLowMediumHigh
    Brightness (cd/m2) 3000150010000
    Color rendering75% NTSC124% NTSC140% NTSC
    Table 0. Performance comparisons of LCD, OLED and micro-LED2, 8
    Xiao Yang, Yue Lin, Tingzhu Wu, Zijun Yan, Zhong Chen, Hao-Chung Kuo, Rong Zhang. An overview on the principle of inkjet printing technique and its application in micro-display for augmented/virtual realities[J]. Opto-Electronic Advances, 2022, 5(6): 210123
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