• Acta Optica Sinica
  • Vol. 40, Issue 11, 1114001 (2020)
Tiangang Zhang1, Qian Zhang2, Huaifeng Zhuang3, Peng Xue1、*, Bo Yao2, Yutong Xu3, and Baoxuan Li3
Author Affiliations
  • 1Engineering Techniques Training Center, Civil Aviation University of China, Tianjin 300300, China
  • 2College of Aeronautical Engineering, Civil Aviation University of China, Tianjin 300300, China
  • 3Sino-European Institute of Aviation Engineering, Civil Aviation University of China, Tianjin 300300, China
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    DOI: 10.3788/AOS202040.1114001 Cite this Article Set citation alerts
    Tiangang Zhang, Qian Zhang, Huaifeng Zhuang, Peng Xue, Bo Yao, Yutong Xu, Baoxuan Li. Microstructure and Properties of Ti2SC-Ti2Ni Composite Structural Phase Self-Lubricating Laser Cladding Layer on TC4 Surface[J]. Acta Optica Sinica, 2020, 40(11): 1114001 Copy Citation Text show less
    SEM morphologies of powders. (a) TC4; (b) Ni60; (c) Ni-MoS2
    Fig. 1. SEM morphologies of powders. (a) TC4; (b) Ni60; (c) Ni-MoS2
    Cross-sectional SEM morphology of cladding layer
    Fig. 2. Cross-sectional SEM morphology of cladding layer
    XRD diffraction patterns of coating
    Fig. 3. XRD diffraction patterns of coating
    Microstructural morphology of cladding layer with different magnification factors. (a) 1000×; (b) 2000×; (c) 4000×; (d) 6000×
    Fig. 4. Microstructural morphology of cladding layer with different magnification factors. (a) 1000×; (b) 2000×; (c) 4000×; (d) 6000×
    EPMA analysis results of coating. (a) Ti element; (b) S element; (c) Si element; (d) C element; (e) Ni element; (f) Al element; (g) Mo element; (h) Fe element; (i) Cr element; (j) back-scattering electron diagram
    Fig. 5. EPMA analysis results of coating. (a) Ti element; (b) S element; (c) Si element; (d) C element; (e) Ni element; (f) Al element; (g) Mo element; (h) Fe element; (i) Cr element; (j) back-scattering electron diagram
    Crystal structures of Ti2SC and Ti2Ni. (a) Ti2SC; (b) Ti2Ni
    Fig. 6. Crystal structures of Ti2SC and Ti2Ni. (a) Ti2SC; (b) Ti2Ni
    Crystal relationship between (011ˉ0)Ti2SC and (001<inline-f
    Fig. 7. Crystal relationship between (011ˉ0)Ti2SC and (001
    White-light worn morphologies and wear depth curves. (a) TC4 substrate; (b) coating
    Fig. 9. White-light worn morphologies and wear depth curves. (a) TC4 substrate; (b) coating
    SEM worn surface morphologies. (a) TC4 substrate; (b) coating
    Fig. 10. SEM worn surface morphologies. (a) TC4 substrate; (b) coating
    MaterialHBCNOAlCrVFeNiSiTi
    TC4≤0.015-≤0.08≤0.05≤0.025.50--6.75-3.5--4.5≤0.3--Bal.
    Ni60-2.5--4.51.0--2.0---14--18-≤17.0Bal.3.5--4.5-
    Table 1. Chemical compositions of TC4 and Ni60 powders (mass fraction,%)
    Process parameterValueProcess parameterValue
    Power /W1100Flow rate of feeding gas /(L·min-1)7.0
    Scanning speed /(mm·min-1)400Flow rate of shielding gas /(L·min-1)11.0
    Spot diameter /mm3.0Focal length /mm16.0
    Flow rate of powder /(r·min-1)1.4Lap ratio /%50
    Table 2. Process parameters of laser cladding
    PhaseProportionCrBCAlSTiVNiMoSi
    A1(Ti2SC)Mass fraction--8.54-17.9266.73-6.00-0.81
    Atomic fraction--25.46-20.0049.85-3.66-1.03
    A2(Ti2Ni)Mass fraction---2.582.1757.46-37.79--
    Atomic fraction---4.773.3759.78-32.08--
    A3(α-Ti)Mass fraction2.21--4.234.2675.895.366.651.40-
    Atomic fraction2.19--8.726.0871.594.815.930.68-
    A4(TiC)Mass fraction-2.1715.07--67.98-14.78--
    Atomic fraction-6.3339.88--45.69-8.10--
    A5(TiC)Mass fraction-1.9416.06--64.43-4.0913.48-
    Atomic fraction-5.7342.65--46.71-1.863.05-
    Table 3. EDS detection results of laser cladding layer%
    CrystalCrystal structureLattice parameter /(10-10 m)
    abc
    Ti2SCHexagonal3.21003.210011.2000
    Ti2NiCubic11.319311.319311.3193
    Table 4. Lattice parameters of Ti2SC and Ti2Ni[28-29]
    Matching itemCrystal orientation 1Crystal orientation 2Crystal orientation 3
    [uvw]Ti2SC[1¯000][1¯001][0001]
    [uvw]Ti2Ni[110][020][1¯10]
    α /(°)00.6530
    d[uvw]Ti2SC/(10-10 m)3.21011.65111.200
    d[uvw]Ti2Ni/(10-10 m)3.02511.43711.029
    δ /%3.18
    Table 5. Calculation results of two-dimensional lattice misfit when (011ˉ
    MaterialWear depth /μmWear volume /(10-2 mm3)Average friction coefficient
    TC4 substrate100.815.380.649
    Coating69.38.380.458
    Table 6. Tribological parameters of substrate and coating
    Tiangang Zhang, Qian Zhang, Huaifeng Zhuang, Peng Xue, Bo Yao, Yutong Xu, Baoxuan Li. Microstructure and Properties of Ti2SC-Ti2Ni Composite Structural Phase Self-Lubricating Laser Cladding Layer on TC4 Surface[J]. Acta Optica Sinica, 2020, 40(11): 1114001
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