Fig. 1. Evolution of the EPDL for gate, metal and via layers
[36] Fig. 2. Simulated LWR as a function of EPDL with CF Litho-EUV (exposure condition: dipole illumination with
NA of 0.33, pitch of 27 nm, trench CD of 15 nm)
[37] Fig. 3. Plots of reflectivity versus EUV and incident angle for an ideal Mo/Si multilayer (40 bilayers) and an ideal Ru/Si multilayer (20 bilayers). (a) Reflectivity versus wavelength; (b) reflectivity versus incident angle
Fig. 4. Simulated EL for various technology nodes
[36] Fig. 5. Simulated MEF for various technology nodes
[36] Fig. 6. DoF for various technology nodes
[36] Fig. 7. Cross section structure of EUV binary mask and EUV PSM. (a) EUV binary mask
[39]; (b) EUV PSM
[48] Node /nm | Gate pitch /nm | Gate CD /nm | Exposure tool | Photoresist | Mask | OPC | EL /% | MEF | DoF /nm | RET | ARC | Etch | CDU |
---|
250 | 500 | 250 | 248 nm | 248 nm CAR | Binary | Rule based | 19.3 | 1.47 | 500‒600 | Serif | Single layer | — | — | 180 | 430 | 180 | 248 nm | 248 nm CAR | 6% PSM | Rule based | 17.7 | 1.39 | 450 | Serif,OAI,CVI | Single layer | — | — | 130 | 310 | 150 | 248 nm | 248 nm CAR,Low Ea | 6% PSM | Model based | 18.9 | 1.66 | 350 | Serif,OAI,CVI,SRAF | Single layer | Linewidth trim | Wafer | 90 | 240 | 120 | 193 nm Dry | 193 nm CAR,High Ea | 6% PSM | Model based | 19.7 | 1.56 | 350 | Serif,OAI,CVI,SRAF,Quad | Single layer | Linewidth trim | Wafer and shot | 65 | 210 | 90 | 193 nm Dry | 193 nm CAR,High Ea | 6% PSM | Model based | 18.6 | 1.51 | 250 | Serif,OAI,CVI,SRAF,Quad | Single layer | Linewidth trim | Wafer and shot | Node /nm | Metal pitch /nm | Metal CD /nm | Exposure tool | Photoresist | Mask | OPC | EL /% | MEF | DoF /nm | RET | ARC | Etch | CDU | 250 | 640 | 320 | 248 nm | 248 nm CAR | Binary | Rule based | 29.3 | 1.03 | 600‒800 | Serif | Single layer | — | — | 180 | 460 | 230 | 248 nm | 248 nm CAR | 6% PSM | Rule based | 18.1 | 1.85 | 600 | Serif,OAI,CVI | Single layer | — | — | 130 | 340 | 160 | 248 nm | 248 nm CAR,Low Ea | 6% PSM | Model based | 19.8 | 1.69 | 350 | Serif,OAI,CVI,SRAF | Single layer | — | Wafer | 90 | 240 | 120 | 193 nmDry | 193 nm CAR,Low Ea | 6% PSM | Model based | 16.9 | 2.00 | 350 | Serif,OAI,CVI,SRAF,Quad | Single layer | — | Wafer and shot | 65 | 180 | 90 | 193 nmDry | 193 nm CAR,Low Ea | 6% PSM | Model based | 13.4 | 2.85 | 200 | Serif,OAI,CVI,SRAF,Quad | Single layer | — | Wafer and shot | Node /nm | Via pitch /nm | Via CD /nm | Exposure tool | Photoresist | Mask | OPC | EL /% | MEF | DoF /nm | RET | ARC | Etch | CDU | 250 | 640 | 300 | 248 nm | 248 nm CAR | Binary | Rule based | 27.8 | 1.68 | 600‒800 | Serif | Single layer | — | — | 180 | 460 | 230 | 248 nm | 248 nm CAR | 6% PSM | Rule based | 25.0 | 2.33 | 580 | Serif,OAI,CVI | Single layer | — | — | 130 | 340 | 160 | 248 nm | 248 nm CAR,Low Ea | 6% PSM | Model based | 17.6 | 4.12 | 330 | Serif,OAI,CVI,SRAF | Single layer | — | Wafer | 90 | 240 | 160 | 193 nm Dry | 193 nm CAR,Low Ea | 6% PSM | Model based | 15.1 | 4.82 | 330 | Serif,OAI,CVI,SRAF | Single layer | — | Wafer and shot | 65 | 200 | 130 | 193 nm Dry | 193 nm CAR,Low Ea | 6% PSM | Model based | 15.0 | 4.90 | 230 | Serif,OAI,CVI,SRAF | Single layer | — | Wafer and shot |
|
Table 1. Summary of photolithography processes of 250 nm, 180 nm, 130 nm, 90 nm, and 65 nm nodes
14 | 64 | 32 | 193 nmWater immersion | 193 nm CAR,Mid Ea,PDB,NTD | 6% PSM,OMOG | Model based | 12.9 | 3.17 | 60‒80 | Serif,OAI,CVI,SRAF,Quad,Polarized imaging,SMO,NTD | Bi layer | — | Wafer and shot | LELE | — |
---|
7 | 40 | 20 | 193 nmWater immersion | 193 nm CAR,Low Ea,PDB,NTD | 6% PSM | Model based | 12.7 | 3.50 | 55‒70 | Serif,OAI,CVI,SRAF,Quad,Polarized imaging,SMO,NTD | Bi layer | Metal SALELE | Wafer and shot | SALELE,Cut | Uni-directional | Node /nm | Via pitch /nm | Via CD /nm | Exposure tool | Photoresist | Mask | OPC | EL /% | MEF | DoF /nm | RET | ARC | Etch | CDU | Multiple patterning | Self-aligned method | 45 | 180 | 90 | 193 nmWater immersion | 193 nm CAR,Low Ea | 6% PSM | Model based | 18.0 | 3.53 | 150 | Serif,OAI,CVI,SRAF | Single layer | — | Wafer and shot | — | — | 28 | 100 | 65 | 193 nmWater immersion | 193 nm CAR,Low Ea | 6% PSM | Model based | 15.1 | 5.20 | 75 | Serif,OAI,CVI,SRAF,Polarized imaging | Single layer | Shrink | Wafer and shot | — | — | 16 | 64 | 42 | 193 nmWater immersion | 193 nm CAR,Low Ea,PDB | 6% PSM | Model based | 14.6 | 5.23 | 70 | Serif,OAI,CVI,SRAF,Polarized imaging,SMO | Bi layer | Shrink | Wafer and shot | LE4 | — | 14 | 64 | 42 | 193 nmWater immersion | 193 nm CAR,Mid Ea,PDB,NTD | 6% PSM | Model based | 12.4 | 7.72 | 60‒70 | Serif,OAI,CVI,SRAF,Polarized imaging,SMO,NTD | Bi layer | Shrink | Wafer and shot | LE4 | — | 7 | 57 | 38 | 193 nmWater immersion | 193 nm CAR,Low Ea,PDB,NTD | 6% PSM | Model based | 12.9 | 6.90 | 55‒70 | Serif,OAI,CVI,SRAF,Polarized imaging,SMO,NTD | Bi layer | Shrink | Wafer and shot | LE4 | — |
|
Table 2. Summary of photolithography process of 45 nm, 28 nm, 16/14 nm, and 7 nm technology nodes
Node /nm | Gate pitch /nm | Gate layer litho process | Metal pitch /nm | Metal layer litho process | Via pitch /nm | Via layer litho process |
---|
250 | 500 | 248 nm | 640 | 248 nm | 640 | 248 nm | 180 | 430 | 248 nm | 460 | 248 nm | 460 | 248 nm | 130 | 310 | 248 nm | 340 | 248 nm | 340 | 248 nm | 90 | 240 | 193 nm Dry | 240 | 193 nm Dry | 240 | 193 nm Dry | 65 | 210 | 193 nm Dry | 180 | 193 nm Dry | 200 | 193 nm Dry | 45 | 180 | 193 nm Water immersion | 160 | 193 nm Water immersion | 180 | 193 nm Water immersion | 40 | 162 | 193 nm Water immersion | 100 | 193 nm Water immersion | 130 | 193 nm Water immersion | 32 | 130 | 193 nm Water immersion | 90 | 193 nm Water immersion | 110 | 193 nm Water immersion | 28 | 118 | 193 nm Water immersion | 90 | 193 nm Water immersion | 100 | 193 nm Water immersion | 22 | 90 | 193 nm Water immersion | 80 | 193 nm Water immersion | 100 | 193 nm Water immersion | 20 | 90 | 193 nm Water immersion | 64 | 193 nm Water immersion LELE | 64 | 193 nm Water immersion LE4 | 16/14 | 87 | 193 nm Water immersion SADP | 64 | 193 nm Water immersion LELE | 64 | 193 nm Water immersion LE4 | 10 | 66 | 193 nm Water immersion SADP | 44 | 193 nm Water immersion SALELE | 66 | 193 nm Water immersion LE4 | 7 | 54 | 193 nm Water immersion SADP | 40 | 193 nm Water immersion SALELE | 57 | 193 nm Water immersion LE4 | 5 | 50 | 193 nm Water immersion SADP | 30 | 0.33 NA EUV SALELE | 48 | 0.33 NA EUV | 3 | 42 | 193 nm Water immersion SADP | 22 | 0.33 NA EUV SALELE | 36 | 0.33 NA EUV LE2 | 2.1 | 32 | 193 nm Water immersion SAQP | 16 | 0.55 NA EUV SALELE | 25 | 0.55 NA EUV LE3 | 1.5 | 32 | 193 nm Water immersion SAQP | 14 | 0.55 NA EUV SALELE | 20 | 0.55 NA EUV LE4 | 1 | 32 | 193 nm Water immersion SAQP | 14 | 0.55 NA EUV SALELE | 20 | 0.55 NA EUV LE4 |
|
Table 3. Summary of design rules for critical layers from 250 nm to 1 nm technology nodes
1.5 | 14 | 7 | 13.5 nm 0.55 NA EUV | EUV CAR,Low Ea,PDB,Polymer bound PAG | EUV binary | Model based | 18.0 | 1.5 | 30‒40 | Serif,OAI,CVI,SRAF,Quad,SMO | Single layer | — | Wafer and shot | SALELE,Cut | Uni-directional |
---|
1 | 14 | 7 | 13.5 nm 0.55 NA EUV | EUV CAR,Low Ea,PDB,Polymer bound PAG | EUV binary | Model based | 18.0 | 1.5 | 30‒40 | Serif,OAI,CVI,SRAF,Quad,SMO | Single layer | — | Wafer and shot | SALELE,Cut | Uni-directional | Node /nm | Via pitch /nm | Via CD /nm | Exposure tool | Photoresist | Mask | OPC | EL /% | MEF | DoF /nm | RET | Under Layer | Etch | CDU | Multiple patterning | Self-aligned method | 5 | 48 | 24 | 13.5 nm0.33 NA EUV | EUV CAR,Low Ea,PDB | EUV binary | Model based | 18.0 | 3 | 55 | Serif,OAI,CVI,SRAF,SMO | Single layer | Shrink | Wafer and shot | — | — | 3 | 36 | 18 | 13.5 nm0.33 NA EUV | EUV CAR,Low Ea,PDB,Polymer bound PAG | EUV binary | Model based | 18.0 | 3 | 55 | Serif,OAI,CVI,SRAF,SMO | Single layer | Shrink | Wafer and shot | 0.33 NA LE2 | — | 2.1 | 25 | 12 | 13.5 nm 0.55 NA EUV | EUV CAR,Low Ea,PDB,Polymer bound PAG | EUV binary | Model based | 20.0 | 3 | 30‒40 | Serif,OAI,CVI,SRAF,SMO | Single layer | Shrink | Wafer and shot | 0.55 NA LE3 | — | 1.5 | 20 | 10 | 13.5 nm 0.55 NA EUV | EUV CAR,Low Ea,PDB,Polymer bound PAG | EUV binary | Model based | 20.0 | 3 | 30‒40 | Serif,OAI,CVI,SRAF,SMO | Single layer | Shrink | Wafer and shot | 0.55 NA LE4 | — | 1 | 20 | 10 | 13.5 nm 0.55 NA EUV | EUV CAR,Low Ea,PDB,Polymer bound PAG | EUV binary | Model based | 20.0 | 3 | 30‒40 | Serif,OAI,CVI,SRAF,SMO | Single layer | Shrink | Wafer and shot | 0.55 NA LE4 | — |
|
Table 4. Summary of photolithography process of 5 nm and outlook for the future 3 nm, 2.1 nm, 1.5 nm and 1 nm technology nodes