• Laser & Optoelectronics Progress
  • Vol. 59, Issue 9, 0922019 (2022)
Junhao Zhu1, Shengtong Wang1, and Xinghui Li1、2、*
Author Affiliations
  • 1Shenzhen International Graduate School, Tsinghua University, Shenzhen 518055, Guangdong , China
  • 2Tsinghua-Berkeley Shenzhen Institute, Tsinghua University, Shenzhen 518055, Guangdong , China
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    DOI: 10.3788/LOP202259.0922019 Cite this Article Set citation alerts
    Junhao Zhu, Shengtong Wang, Xinghui Li. Ultraprecision Grating Positioning Technology for Wafer Stage of Lithography Machine[J]. Laser & Optoelectronics Progress, 2022, 59(9): 0922019 Copy Citation Text show less
    Schematic diagrams of wafer stage and six-degree-of-freedom positioning in lithography machine. (a) Schematic diagram of lithography system; (b) photo of worktable of lithography machine; (c) error sources of precision displacement parts of worktable; (d) schematic diagram of six-degree-of-freedom motion error
    Fig. 1. Schematic diagrams of wafer stage and six-degree-of-freedom positioning in lithography machine. (a) Schematic diagram of lithography system; (b) photo of worktable of lithography machine; (c) error sources of precision displacement parts of worktable; (d) schematic diagram of six-degree-of-freedom motion error
    Comparison of laser interferometer and grating interferometer measurement system used by ASML lithography machine in the Netherlands. (a) Laser interferometer measurement system; (b) grating interferometer measurement system
    Fig. 2. Comparison of laser interferometer and grating interferometer measurement system used by ASML lithography machine in the Netherlands. (a) Laser interferometer measurement system; (b) grating interferometer measurement system
    Basic principle of high precision grating interferometer and sub-nano measurement scheme. (a) Principle of one dimensional diffraction grating displacement measurement; (b) Magnescale grating interferometer; (c) self-collimating grating interferometer
    Fig. 3. Basic principle of high precision grating interferometer and sub-nano measurement scheme. (a) Principle of one dimensional diffraction grating displacement measurement; (b) Magnescale grating interferometer; (c) self-collimating grating interferometer
    Two-degree-of-freedom grating interferometer
    Fig. 4. Two-degree-of-freedom grating interferometer
    KGM 282 two-degree-of-freedom grating interferometer developed by Heidenhain company[37]
    Fig. 5. KGM 282 two-degree-of-freedom grating interferometer developed by Heidenhain company[37]
    Schematic of absolute displacement measurement
    Fig. 6. Schematic of absolute displacement measurement
    XY two-degree-of-freedom grating interferometer based on two-dimensional grating
    Fig. 7. XY two-degree-of-freedom grating interferometer based on two-dimensional grating
    XYZ three-degree-of-freedom grating interferometer with out of plane measurement capability based on two-dimensional grating. (a) Three-DOF grating interferometer; (b) three-DOF grating interferometer with self-collimating structure
    Fig. 8. XYZ three-degree-of-freedom grating interferometer with out of plane measurement capability based on two-dimensional grating. (a) Three-DOF grating interferometer; (b) three-DOF grating interferometer with self-collimating structure
    Heterodyne three-degree-of-freedom grating interferometer based on two gratings
    Fig. 9. Heterodyne three-degree-of-freedom grating interferometer based on two gratings
    Heterodyne three-degree-of-freedom grating interferometer with single grating and common optical path
    Fig. 10. Heterodyne three-degree-of-freedom grating interferometer with single grating and common optical path
    Single-measuring-point six-degree-of-freedom measuring system
    Fig. 11. Single-measuring-point six-degree-of-freedom measuring system
    Multi-measuring-point six-degree-of-freedom measuring system. (a) Three-beam six-DOF measurement system based on two-dimensional grating; (b) six-DOF measurement system based on two measuring points and three measuring units
    Fig. 12. Multi-measuring-point six-degree-of-freedom measuring system. (a) Three-beam six-DOF measurement system based on two-dimensional grating; (b) six-DOF measurement system based on two measuring points and three measuring units
    Heterodyne three measuring points and six-degree-of-freedom measuring system
    Fig. 13. Heterodyne three measuring points and six-degree-of-freedom measuring system
    Illustration of large-area, high-resolution projection lithography technology
    Fig. 14. Illustration of large-area, high-resolution projection lithography technology
    Interference exposure system based on the orthogonal two-axis Lloyd’s mirror interference unit
    Fig. 15. Interference exposure system based on the orthogonal two-axis Lloyd’s mirror interference unit
    Technical route of “four gratings-four reading heads” adopted by ASML company
    Fig. 16. Technical route of “four gratings-four reading heads” adopted by ASML company
    Geometric relation calculation of multi grating multi reading head coordinate system and test of two-degree-of-freedom grating interferometer
    Fig. 17. Geometric relation calculation of multi grating multi reading head coordinate system and test of two-degree-of-freedom grating interferometer
    Grating profile error and periodic deviation obtained based on large-area wavefront interference and their comparison results
    Fig. 18. Grating profile error and periodic deviation obtained based on large-area wavefront interference and their comparison results
    Virtual reflection phenomenon of different Doppler shift orders
    Fig. 19. Virtual reflection phenomenon of different Doppler shift orders
    PerformanceInformationDescription
    Range>300 mmIn X- and Y-directions
    Degree of freedom(DOF)Six-DOFX·Y·Z·θX·θY·θZ
    AccuracyBetter than 0.57 nmFor the process with smaller node,the measurement accuracy should be better
    Velocity>1 m/sHigh dynamic measurement
    Table 1. Performance requirements for advanced node 14 nm lithography machine workpiece stage
    TypeResearcherMeasurement freedom and resolutionMeasurement rangeMeasurement velocity
    HomodyneMagnescale34X:0.017 nm420 mm400 mm/s
    HeterodyneWang et al35X:0.41 nmHundreds of millimeters
    HomodyneXia et al36XY:0.27 μm23 mm*23 mm0.2 mm/s
    HeterodyneHeidenhain KGM 28237XY:1 nmφ 230 mm1200 mm/s
    HomodyneGao et al22-23XYZ:1 nm

    XY:100 mm

    Z:±150 μm

    HomodyneLin et al43

    XY:100 nm

    Z:4 nm

    XY:depends on grating area

    Z:1263 mm(theoretical value)

    XY:3000 mm/s

    Z:120 mm/s

    HomodyneLi et al47

    XYZ:2 nm

    θXθY:0.1 arcsec

    θZ:0.31 arcsec

    XY:60 mm

    Z:±150 um

    HeterodyneLin et al4152XY:0.45 nm10 mm*10 mm
    HeterodyneHsieh et al45

    XY:3 nm

    Z:3.3 nm

    Millimeter level
    HeterodyneHsieh et al50

    XYZ:2 nm

    θXθYθZ:0.1 μrad

    XY:hundreds of millimeter

    Z:1.2 mm

    θXθYθZ:1000 μrad

    800 μm/s
    Table 2. Performance comparison of grating interferometer
    Junhao Zhu, Shengtong Wang, Xinghui Li. Ultraprecision Grating Positioning Technology for Wafer Stage of Lithography Machine[J]. Laser & Optoelectronics Progress, 2022, 59(9): 0922019
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