Author Affiliations
1Shenzhen International Graduate School, Tsinghua University, Shenzhen 518055, Guangdong , China2Tsinghua-Berkeley Shenzhen Institute, Tsinghua University, Shenzhen 518055, Guangdong , Chinashow less
Fig. 1. Schematic diagrams of wafer stage and six-degree-of-freedom positioning in lithography machine. (a) Schematic diagram of lithography system; (b) photo of worktable of lithography machine; (c) error sources of precision displacement parts of worktable; (d) schematic diagram of six-degree-of-freedom motion error
Fig. 2. Comparison of laser interferometer and grating interferometer measurement system used by ASML lithography machine in the Netherlands. (a) Laser interferometer measurement system; (b) grating interferometer measurement system
Fig. 3. Basic principle of high precision grating interferometer and sub-nano measurement scheme. (a) Principle of one dimensional diffraction grating displacement measurement; (b) Magnescale grating interferometer; (c) self-collimating grating interferometer
Fig. 4. Two-degree-of-freedom grating interferometer
Fig. 5. KGM 282 two-degree-of-freedom grating interferometer developed by Heidenhain company
[37] Fig. 6. Schematic of absolute displacement measurement
Fig. 7. XY two-degree-of-freedom grating interferometer based on two-dimensional grating
Fig. 8. XYZ three-degree-of-freedom grating interferometer with out of plane measurement capability based on two-dimensional grating. (a) Three-DOF grating interferometer; (b) three-DOF grating interferometer with self-collimating structure
Fig. 9. Heterodyne three-degree-of-freedom grating interferometer based on two gratings
Fig. 10. Heterodyne three-degree-of-freedom grating interferometer with single grating and common optical path
Fig. 11. Single-measuring-point six-degree-of-freedom measuring system
Fig. 12. Multi-measuring-point six-degree-of-freedom measuring system. (a) Three-beam six-DOF measurement system based on two-dimensional grating; (b) six-DOF measurement system based on two measuring points and three measuring units
Fig. 13. Heterodyne three measuring points and six-degree-of-freedom measuring system
Fig. 14. Illustration of large-area, high-resolution projection lithography technology
Fig. 15. Interference exposure system based on the orthogonal two-axis Lloyd’s mirror interference unit
Fig. 16. Technical route of “four gratings-four reading heads” adopted by ASML company
Fig. 17. Geometric relation calculation of multi grating multi reading head coordinate system and test of two-degree-of-freedom grating interferometer
Fig. 18. Grating profile error and periodic deviation obtained based on large-area wavefront interference and their comparison results
Fig. 19. Virtual reflection phenomenon of different Doppler shift orders
Performance | Information | Description |
---|
Range | >300 mm | In X- and Y-directions | Degree of freedom(DOF) | Six-DOF | X·Y·Z·θX·θY·θZ | Accuracy | Better than 0.57 nm | For the process with smaller node,the measurement accuracy should be better | Velocity | >1 m/s | High dynamic measurement |
|
Table 1. Performance requirements for advanced node 14 nm lithography machine workpiece stage
Type | Researcher | Measurement freedom and resolution | Measurement range | Measurement velocity |
---|
Homodyne | Magnescale[34] | X:0.017 nm | 420 mm | 400 mm/s | Heterodyne | Wang et al[35] | X:0.41 nm | Hundreds of millimeters | | Homodyne | Xia et al[36] | XY:0.27 μm | 23 mm*23 mm | 0.2 mm/s | Heterodyne | Heidenhain KGM 282[37] | XY:1 nm | φ 230 mm | 1200 mm/s | Homodyne | Gao et al[22-23] | XYZ:1 nm | XY:100 mm Z:±150 μm | | Homodyne | Lin et al[43] | XY:100 nm Z:4 nm | XY:depends on grating area Z:1263 mm(theoretical value) | XY:3000 mm/s Z:120 mm/s | Homodyne | Li et al[47] | XYZ:2 nm θXθY:0.1 arcsec θZ:0.31 arcsec | XY:60 mm Z:±150 um | | Heterodyne | Lin et al[41,52] | XY:0.45 nm | 10 mm*10 mm | | Heterodyne | Hsieh et al[45] | XY:3 nm Z:3.3 nm | Millimeter level | | Heterodyne | Hsieh et al[50] | XYZ:2 nm θXθYθZ:0.1 μrad | XY:hundreds of millimeter Z:1.2 mm θXθYθZ:1000 μrad | 800 μm/s |
|
Table 2. Performance comparison of grating interferometer