Author Affiliations
1School of Mechanical Engineering, Jiangsu University, Zhenjiang , Jiangsu 212013, China2National Center of Supervision and Inspection on Additive Manufacturing Products Quality, Wuxi , Jiangsu 214028, Chinashow less
Fig. 1. Model and printed physical component of additive component. (a) Model size; (b) designed model; (c) printed physical component
Fig. 2. Scanning path diagram
Fig. 3. Equipments used in this paper. (a) SLM printer; (b) industrial CT; (c) scanning electron microscope
Fig. 4. VGStudio fitting model
Fig. 5. Measured slope top angle for internal channel structure of TC4 member
Fig. 6. Statistical chart of slope top angle
Fig. 7. Schematic of subsidence of the suspension surface
Fig. 8. SEM morphologies of internal structures with different inclination angles. (a) 55°; (b) 50°; (c) 40°
Fig. 9. Fitting section of original model and scanning model obtained by PolyWorks. (a) Inclination angle is 40°; (b) inclination angle is 45°; (c) inclination angle is 50°; (d) inclination angle is 52.5°; (e) inclination angle is 55°
Fig. 10. chart
Fig. 11. chart
Fig. 12. Schematic of suspension error analysis of suspension surface when is less than 50°
Fig. 13. Schematic of suspension error analysis of suspension surface when is greater than 50°
Element | O | Al | V | C | H | N | Ti |
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Mass fraction /% | 0.102 | 5.710 | 3.780 | 0.012 | 0.010 | 0.027 | Balance |
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Table 1. Chemical composition of TC4 powder
No. | /mm |
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40° | 45° | 50° | 52.5° | 55° |
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1 | 0.158 | 0.137 | 0.034 | 0.107 | 0.268 | 2 | 0.151 | 0.082 | 0.011 | 0.068 | 0.722 | 3 | 0.102 | -0.055 | -0.065 | 0.022 | 1.049 | 4 | -0.111 | -0.177 | -0.165 | -0.077 | 0.451 | 5 | -0.103 | -0.053 | -0.090 | -0.178 | 0.457 | 6 | 0.066 | -0.005 | -0.029 | -0.074 | 1.002 | 7 | 0.043 | -0.073 | -0.053 | -0.037 | 0.013 | 8 | -0.178 | 0.031 | -0.032 | -0.064 | -0.026 | 9 | 1.679 | -0.095 | -0.050 | 0.029 | 0.023 | 10 | 1.733 | -0.131 | -0.048 | -0.042 | -0.037 | 11 | 1.545 | -0.072 | -0.045 | -0.021 | -0.250 | 12 | -0.095 | -0.014 | -0.017 | -0.064 | -0.114 | 13 | -0.068 | -0.039 | -0.027 | -0.039 | -0.308 | 14 | -0.178 | -0.084 | -0.034 | -0.032 | -0.112 | 15 | -0.094 | -0.058 | -0.034 | 0.023 | 0.045 | 16 | 0.013 | 0.074 | -0.029 | 0.051 | 0.079 |
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Table 2. Measured deviation by PolyWorks
Inclination angle /(°) | 40 | 45 | 50 | 52.5 | 55 |
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Average value() | 0.29144 | -0.03325 | -0.04206 | -0.02050 | 0.20388 | Standard deviation() | 0.662556976 | 0.079161623 | 0.041976882 | 0.066710194 | 0.406096952 |
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Table 3. Average value and standard deviation of measured data