Fig. 1. Schematic of print parameters and tensile sample. (a) Schematic of laser scanning direction; (b) schematic of building orientations; (c) schematic of three-dimensional size
Fig. 2. Three-dimensional finite element model of temperature field
Fig. 3. Influence of processing parameters on densification of formed materials. (a) Porosity of different samples; (b) temperature curves at different scanning speeds
Fig. 4. Temperature distribution curves along Y-axis and Z-axis at different scanning speeds and optical micrographs of samples when v=700 mm/s. (a) Temperature distribution along Y-axis; (b) optical micrograph of XY-plane; (c) temperature distribution along Z-axis; (d) optical micrograph of YZ-plane
Fig. 5. FE-SEM images showing characteristic microstructures of SLM when v=700 mm/s. (a) SEM of longitudinal section (YZ-plane); (b) temperature cloud picture of cross section; (c) schematic of longitudinal section; (d) temperature distribution along the line OA, OB, and OC; (e) curves of temperature and cooling rate changed with time at P2
Fig. 6. Temperature gradient along different directions when the laser is running to points P1,P2, and P3. (a) X-direction; (b) Z-direction
Fig. 7. Inverse pole figures with respect to Z (build direction) and X (scanning direction) and corresponding pole figures. (a)(b) XY plane; (c)(d) YZ plane
Fig. 8. Grain size distribution in XY-plane and YZ-plane
Fig. 9. Kernel average misorientation in different planes. (a) XY-plane; (b) YZ-plane
Fig. 10. Orientation difference distribution at grain boundary in different planes. (a) XY-plane; (b) YZ-plane
Fig. 11. Tensile properties of the 316L stainless steel samples manufactured by SLM. (a) Stress-strain curves; (b) tensile properties of vertical and horizontal directions
Element | Ni | Cr | Mo | C | Mn | Si | P | S | Cu | Fe |
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Mass fraction /% | 12.7 | 17.9 | 2.43 | 0.026 | 1.74 | 0.34 | 0.018 | 0.014 | 0.13 | Balance |
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Table 1. Chemical composition of 316L powder
Parameter | Value | Parameter | Value |
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Laser power P /W | 100 | Heat of fusion L /(J·kg-1) | 270000 | Speed v/(mm·s-1) | 400-1100 | Absorptivity A | 0.35 | Layer thickness n /mm | 0.02 | Solidus temperature Ts /K | 1650 | Hatch spacing H /mm | 0.08 | Liquidus temperature Tm /K | 1723 | Laser beam radius ϖ /μm | 75 | Initial porosity of the powder ϕ0 | 0.4 |
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Table 2. Parameters in the finite element analysis
v /(mm·s-1) | Tmax /K | W /μm | L /μm | H /μm | L /W | H /W | Balling effect |
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400 | 3140 | 127.67 | 219.92 | 39.62 | 1.72 | 0.31 | No | 450 | 3110 | 121.46 | 207.73 | 36.09 | 1.71 | 0.30 | No | 700 | 2910 | 103.41 | 165.26 | 25.98 | 1.60 | 0.25 | No | 900 | 2820 | 95.36 | 155.58 | 19.10 | 1.63 | 0.20 | No | 1100 | 2700 | 88.59 | 143.87 | 16.30 | 1.62 | 0.18 | No |
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Table 3. Length (L), width (W), and depth (H) of molten pool at different scanning speeds
Direction | Tensile strength /MPa | Utimate tensile strength /MPa | Elongation /% |
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Horizontal | 587.36±21.86 | 728.53±21.06 | 25.72±3.82 | Vertical | 567.92±1.67 | 640.18±2.33 | 47.1±2.97 |
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Table 4. Tensile properties at room temperature of 316L fabricated by SLM