Author Affiliations
Institute of Laser and Intelligent Manufacturing Technology, South-Central Minzu University, Wuhan 430074, Hubei , Chinashow less
Fig. 1. Experimental material. (a) Micromorphology of LCP flexible copper-clad laminates; (b) size of LCP flexible copper-clad laminates; (c) molecular structure of PHB-PPI copolymer LCP
Fig. 2. Schematic of the experimental setup of ultraviolet processing system
Fig. 3. Experimental results. (a) Schematic of heat-affected zone; (b) HAZ measurement chart of LCP under a confocal microscope
Fig. 4. Removal depth versus average power
Fig. 5. HAZ width versus average power
Fig. 6. Experimental results. (a) Energy density distribution of a Gaussian beam; (b) effect of laser power on plasma zone
Fig. 7. Micromorphology of LCP substrate film removal obtained under different laser powers. (a) P=1.5 W; (b) P=2.7 W; (c) P=3.6 W
Fig. 8. Removal depth versus scanning speed
Fig. 9. HAZ width versus scanning speed
Fig. 10. Effect of spot overlap rate on film removal. (a) v<500 mm/s; (b) v>700 mm/s
Fig. 11. Micromorphology of the LCP substrate film removal obtained at different scanning speeds. (a) v =300 mm/s; (b) v =600 mm/s; (c) v =1000 mm/s
Fig. 12. Removal depth versus number of scanning layers
Fig. 13. HAZ width versus number of scanning layers
Fig. 14. Micromorphology of the LCP substrate film removal obtained with different number of layers. (a) Number of layers is 1; (b) number of layers is 4; (c) number of layers is 8
Test method | Technical parameter | Value |
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Differential scanning calorimetry | Melting point /°C | 330-350 | UL 94ZU | Flammability | VTM-0 | Legion method (50% relative humidity) | Moistrue absorption /% | 0.03 | IEC62631-3-1/2 | Surface resistivity /Ω | >5×1016 | IEC62631-3-1/2 | Volume resistivity /(Ω·cm) | >2×1016 | Fabry-Perot method | Dielectric dissipation factor | 0.002-0.003 | Thermomechanical analysis | Coefficient thermal expansion /(10-6·°C-1) | 16 |
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Table 1. Physicochemical properties of experimental sample
Technical parameter | Value |
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Wavelength /nm | 355 | Average power /W | 0-45 | Pulse energy /µJ | 0-62 | Pulse width /ns | 5 | Repetition frequency /kHz | 0-1000 |
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Table 2. Main technical parameters of laser