Fig. 1. Test sample
Fig. 2. Scan results of X-CT. (a) Three-dimensional reconstruction image; (b) pore size distribution; (c) pore sphericity distribution
Fig. 3. Schematic diagram of tensile specimenEs dimensions
Fig. 4. RVE model with randomly distributed pores
Fig. 5. Stress-strain curve
Fig. 6. Dispersion of tensile strength
Fig. 7. RVE model with defects. (a) Porosity is 0.5%; (b) porosity is 1.5%; (c) porosity is 2.5%
Fig. 8. Variation of tensile properties with porosity. (a) Tensile strength; (b) elasticity modulus
Fig. 9. RVE model. (a) Porosity is 0.5%, pore size is 50 μm; (b) porosity is 1.5%, pore size is 100 μm; (c) porosity is 2.5%, pore size is 150 μm
Fig. 10. Effect of pore size on tensile properties at different porosities. (a) Tensile strength; (b) elasticity modulus
Fig. 11. Equivalent stress cloud maps of RVE models with different pore sizes at 2.5% porosity. (a) 25 μm; (b) 50 μm; (c) 100 μm; (d) 150 μm; (e) 175 μm
Fig. 12. Equivalent stress cloud maps of RVE models. (a) Porosity is 0.5%, pore size is 50 μm; (b) porosity is 0.5%, pore size is 100 μm; (c) porosity is 1.5%, pore size is 50 μm; (d) porosity is 1.5%, pore size is 100 μm
Element | Mg | Sc | Zr | Cr | Cu | Fe | Mn | Ti | Si | Zn | Al |
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Mass fraction /% | 4.64 | 0.68 | 0.29 | <0.01 | <0.01 | 0.12 | 0.65 | 0.023 | 0.069 | <0.01 | Bal. |
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Table 1. Chemical composition of Al-Mg-Sc-Zr powders
Powder | DV(10) | DV(50) | DV(90) |
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Particle size /μm | 23.546 | 37.716 | 59.899 |
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Table 2. Particle size distribution of Al-Mg-Sc-Zr powders
Equipment | Value |
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Detection model | Varian P2530 | Detector pixel /μm | 139 | Scan mode | Cone beam scanning | Radiation source to detector distance /mm | 600 | Radiation source to sample distance /mm | 20 | Tube voltage /kV | 140 | Tube current /μA | 70 | Filter material/mm | Cu 0.5 | Scan resolution /mm | 0.005 |
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Table 3. X-CT technical parameters
Type | Name | Value |
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General | Density /(kg·m-3) | 2660 | Elastic | Young’s modulus /GPa | 66.13 | Poisson’s ratio | 0.30 | Plastic | Yield stress /MPa | 477.45 | Isotropic hardening | Hardening modulus /MPa | 202.14 | Hardening exponent | 9.86 |
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Table 4. Material parameters of Al-Mg-Sc-Zr alloy formed by SLM
Type | Name | Value |
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General | Density /(kg·m-3) | 2.66 | Elastic | Young’s modulus /Pa | 66.13 | Poisson’s ratio | 0.30 |
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Table 5. Material parameters of pores
Porosity /% | Equivalent stress /MPa |
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Pore size is 25 μm | Pore size is 50 μm | Pore size is 100 μm | Pore size is 150 μm | Pore size is 175 μm |
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0.5 | 533.88 | 549.36 | 612.27 | 712.25 | 743.95 | 1.5 | 534.33 | 557.13 | 744.85 | 716.83 | 756.73 | 2.5 | 536.42 | 559.06 | 724.43 | 722.60 | 755.72 |
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Table 6. Maximum equivalent stress of RVE model with different porosity and pore size