• Laser & Optoelectronics Progress
  • Vol. 58, Issue 5, 0500005 (2021)
Xue Yang, Huilai Sun*, Duanmu Yue, and Jianlin Sun
Author Affiliations
  • School of Mechanical Engineering, Tiangong University, Tianjin 300387, China
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    DOI: 10.3788/LOP202158.0500005 Cite this Article Set citation alerts
    Xue Yang, Huilai Sun, Duanmu Yue, Jianlin Sun. Research Progress of Femtosecond Laser Fabrication of Microlens Array[J]. Laser & Optoelectronics Progress, 2021, 58(5): 0500005 Copy Citation Text show less
    SEM image and its partial enlarged view of 100% fill factor square microlens array[32]. (a)SEM image; (b) partially enlarged view
    Fig. 1. SEM image and its partial enlarged view of 100% fill factor square microlens array[32]. (a)SEM image; (b) partially enlarged view
    Femtosecond laser two-photon polymerization technology to prepare optical flow microlens array[33]. (a) Wet etching-assisted femtosecond laser fabrication of 3D embedded glass microchannels; (b) two-photon polymerization technology for integration of a polymer center-pass microlens array; (c) cell counting by observing the intensity variations at the focal spots of a microlens array, when a cell passes across a microlens, the intensity dips; (d) top view and (e) magnified SEM images of a center-pass combined microlens array fabricated by two-photon polymerization technology; (f) M-shaped limiting wall with 9 μm aperture to control the passage of cells above the center of the microlens
    Fig. 2. Femtosecond laser two-photon polymerization technology to prepare optical flow microlens array[33]. (a) Wet etching-assisted femtosecond laser fabrication of 3D embedded glass microchannels; (b) two-photon polymerization technology for integration of a polymer center-pass microlens array; (c) cell counting by observing the intensity variations at the focal spots of a microlens array, when a cell passes across a microlens, the intensity dips; (d) top view and (e) magnified SEM images of a center-pass combined microlens array fabricated by two-photon polymerization technology; (f) M-shaped limiting wall with 9 μm aperture to control the passage of cells above the center of the microlens
    SLM-based femtosecond laser two-photon polymerization processing system[37]
    Fig. 3. SLM-based femtosecond laser two-photon polymerization processing system[37]
    Wet etching assisted femtosecond laser preparation of microlens array[46]. (a) Schematic of processing; (b) SEM images of closely packed rectangular microlens arrays, and the inset is partially enlarged view;(c) hexagonal microlens arrays, and the inset is partially enlarged view
    Fig. 4. Wet etching assisted femtosecond laser preparation of microlens array[46]. (a) Schematic of processing; (b) SEM images of closely packed rectangular microlens arrays, and the inset is partially enlarged view;(c) hexagonal microlens arrays, and the inset is partially enlarged view
    Wet etching assisted femtosecond laser processing combined with hot embossing process to prepare artificial compound eye[47]
    Fig. 5. Wet etching assisted femtosecond laser processing combined with hot embossing process to prepare artificial compound eye[47]
    Spatial light modulator assisted femtosecond laser preparation of 3D close-packed compound microlens array[48]. (a) Schematic of holographic femtosecond laser processing system based on SLM; (b) top view of the close-packed compound microlens with 3D arrangement; (c)(d) 3D topography and side view of the micro-concave lens in the close-packed compound microlens; (e) schematic of microlens array imaging system; (f)(g) microlens array imaging performance, eccentricity (f) and center (g) show clear images, respectively
    Fig. 6. Spatial light modulator assisted femtosecond laser preparation of 3D close-packed compound microlens array[48]. (a) Schematic of holographic femtosecond laser processing system based on SLM; (b) top view of the close-packed compound microlens with 3D arrangement; (c)(d) 3D topography and side view of the micro-concave lens in the close-packed compound microlens; (e) schematic of microlens array imaging system; (f)(g) microlens array imaging performance, eccentricity (f) and center (g) show clear images, respectively
    Wet etching assisted femtosecond laser processing combined with femtosecond laser direct writing to prepare PDMS microlens arrays[49]. (a)‒(c) Manufacturing process of microlens array; (d) SEM image of microlens array; (e) 3D contour of textured microlens array; (f) optical image of textured microlens array; (g) optical image of smooth microlens array
    Fig. 7. Wet etching assisted femtosecond laser processing combined with femtosecond laser direct writing to prepare PDMS microlens arrays[49]. (a)‒(c) Manufacturing process of microlens array; (d) SEM image of microlens array; (e) 3D contour of textured microlens array; (f) optical image of textured microlens array; (g) optical image of smooth microlens array
    Dry etching assisted femtosecond laser manufacturing silicon concave structure[50]. (a) Schematic of dry etching assisted femtosecond laser manufacturing silicon concave structure, and the inset is SEM image of the silicon concave structure; (b) schematic of cross-sectional profiles of the concave structures to illustrate the etching process
    Fig. 8. Dry etching assisted femtosecond laser manufacturing silicon concave structure[50]. (a) Schematic of dry etching assisted femtosecond laser manufacturing silicon concave structure, and the inset is SEM image of the silicon concave structure; (b) schematic of cross-sectional profiles of the concave structures to illustrate the etching process
    Fabrication and characterization of a microlens[51]. (a) Manufacture of sapphire concave microlenses by dry etching assisted femtosecond laser, (i) laser irradiation for the fabrication of microholes, (ii) rapid removal of laser-modified regions in the initial etching stage, (iii) formation of concave microlens after increasing the etching time; (b) relationship between the diameter and height of sapphire concave microlens and etching time; (c)‒(e) SEM images of a microhole, and etching for 0 min, 30 min, and 180 min, respectively; (f) cross-section profiles of microstructures in Fig.9 (c)‒(e) and the fitting curve of the microlens in Fig. 9 (e)
    Fig. 9. Fabrication and characterization of a microlens[51]. (a) Manufacture of sapphire concave microlenses by dry etching assisted femtosecond laser, (i) laser irradiation for the fabrication of microholes, (ii) rapid removal of laser-modified regions in the initial etching stage, (iii) formation of concave microlens after increasing the etching time; (b) relationship between the diameter and height of sapphire concave microlens and etching time; (c)‒(e) SEM images of a microhole, and etching for 0 min, 30 min, and 180 min, respectively; (f) cross-section profiles of microstructures in Fig.9 (c)‒(e) and the fitting curve of the microlens in Fig. 9 (e)
    Schematic of TOMBO compound eye imaging system[52]. (a) TOMBO system; (b) optical system of TOMBO architecture
    Fig. 10. Schematic of TOMBO compound eye imaging system[52]. (a) TOMBO system; (b) optical system of TOMBO architecture
    Schematic of Shack-Hartmann sensor[53]
    Fig. 11. Schematic of Shack-Hartmann sensor[53]
    Schematic of light field camera[54]
    Fig. 12. Schematic of light field camera[54]
    Schematic of beam homogenization system of microlens array based on excimer laser[55]
    Fig. 13. Schematic of beam homogenization system of microlens array based on excimer laser[55]
    Schematic of solid-phase PCR on a supercritical angle fluorescent microlens array[56]
    Fig. 14. Schematic of solid-phase PCR on a supercritical angle fluorescent microlens array[56]
    Schematic of collimated OLED light source[57]. (a) Structure; (b) geometric parameters
    Fig. 15. Schematic of collimated OLED light source[57]. (a) Structure; (b) geometric parameters
    Schematic of cell detection based on integrated optical flow microchip[58]
    Fig. 16. Schematic of cell detection based on integrated optical flow microchip[58]
    Miniature concave lens with aspheric profile[59].(a) (b) SEM images of miniature concave lenses with an average diameter of 20 μm and 30 μm; (c) (d) 3D intensity distribution and cross-sectional profile of microlens array
    Fig. 17. Miniature concave lens with aspheric profile[59].(a) (b) SEM images of miniature concave lenses with an average diameter of 20 μm and 30 μm; (c) (d) 3D intensity distribution and cross-sectional profile of microlens array
    Wide FOV of artificial compound eyes[47]. (a)‒(c) Output imaging of artificial compound eyes at 0°, 30°, and 60° angle of incidence; (d) intensity distribution along x and y axes for θ equal to 0°, and the inset is a microscope image of a single focal spot; (e) (f) comparison of x- and y-direction intensity distributions under incident angles of 0°, 30°, and 60°
    Fig. 18. Wide FOV of artificial compound eyes[47]. (a)‒(c) Output imaging of artificial compound eyes at 0°, 30°, and 60° angle of incidence; (d) intensity distribution along x and y axes for θ equal to 0°, and the inset is a microscope image of a single focal spot; (e) (f) comparison of x- and y-direction intensity distributions under incident angles of 0°, 30°, and 60°
    Superhydrophobic microfluidic array[60].(a)PDMS surface composed of both the superhydrophobic microfluidic arrays domain and normal microfluidic arrays domain; (b) spraying a jet of water onto the whole sample surface randomly; (c) photography of contaminated samples; (d) photography of the polluted surface after water droplet rolling away
    Fig. 19. Superhydrophobic microfluidic array[60].(a)PDMS surface composed of both the superhydrophobic microfluidic arrays domain and normal microfluidic arrays domain; (b) spraying a jet of water onto the whole sample surface randomly; (c) photography of contaminated samples; (d) photography of the polluted surface after water droplet rolling away
    Xue Yang, Huilai Sun, Duanmu Yue, Jianlin Sun. Research Progress of Femtosecond Laser Fabrication of Microlens Array[J]. Laser & Optoelectronics Progress, 2021, 58(5): 0500005
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