• Laser & Optoelectronics Progress
  • Vol. 57, Issue 19, 191204 (2020)
Long Ma1、*, Ruijie Qian1, Yuzhe Liu1, Hongyue Xu2, Xin Pei1, and Fengming Sun1
Author Affiliations
  • 1Sino-European Institute of Aviation Engineering, Civil Aviation University of China, Tianjin 300300, China
  • 2SHINING 3D Technology Co., Ltd., Hangzhou, Zhejiang 311258, China
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    DOI: 10.3788/LOP57.191204 Cite this Article Set citation alerts
    Long Ma, Ruijie Qian, Yuzhe Liu, Hongyue Xu, Xin Pei, Fengming Sun. HSI Model-Based Three-Dimensional Rapid Measurement Method for Aero-Engine Blades[J]. Laser & Optoelectronics Progress, 2020, 57(19): 191204 Copy Citation Text show less
    HSI color model. (a) Double cone model; (b) hue distribution
    Fig. 1. HSI color model. (a) Double cone model; (b) hue distribution
    RGB plane with I=0.5
    Fig. 2. RGB plane with I=0.5
    Measurement hardware system
    Fig. 3. Measurement hardware system
    Comparison of projected images before and after color correction. (a) Before color correction; (b) after color correction
    Fig. 4. Comparison of projected images before and after color correction. (a) Before color correction; (b) after color correction
    Hue correction contrast. (a) Hue and ideal hue after correction; (b) error distribution of hue after correction
    Fig. 5. Hue correction contrast. (a) Hue and ideal hue after correction; (b) error distribution of hue after correction
    System structure diagram
    Fig. 6. System structure diagram
    Calibration of measurement system. (a) Calibration method of mapping relationship between h and ΔH; (b) height error
    Fig. 7. Calibration of measurement system. (a) Calibration method of mapping relationship between h and ΔH; (b) height error
    Repeated measurement results of standard gauge block grinding surface. (a) Height contour; (b) measurement error
    Fig. 8. Repeated measurement results of standard gauge block grinding surface. (a) Height contour; (b) measurement error
    Corresponding color of hue values in range of 0°-360°
    Fig. 9. Corresponding color of hue values in range of 0°-360°
    Process of calculating hue components of color projection pattern. (a) Grayscale transformation relationship corresponding to 0°-360°; (b) color projection pattern; (c) normalized conversion to hue gamut; (d) hue distribution at mark line
    Fig. 10. Process of calculating hue components of color projection pattern. (a) Grayscale transformation relationship corresponding to 0°-360°; (b) color projection pattern; (c) normalized conversion to hue gamut; (d) hue distribution at mark line
    Schematic of wrapped hue and color bar coding cut line
    Fig. 11. Schematic of wrapped hue and color bar coding cut line
    Dividing process of fringe boundary on discontinuous surface. (a) Wrapped hue; (b) color bar coding; (c) fringe boundary division; (d) boundary division section line
    Fig. 12. Dividing process of fringe boundary on discontinuous surface. (a) Wrapped hue; (b) color bar coding; (c) fringe boundary division; (d) boundary division section line
    Hue unwrapping results. (a) Three-dimensional result; (b) section of hue unwrapped at marking line
    Fig. 13. Hue unwrapping results. (a) Three-dimensional result; (b) section of hue unwrapped at marking line
    Measurement results of aero-engine compressor blades. (a) Captured image of blade; (b) color pattern; (c) wrapped hue value; (d) color bar code; (e) three-dimensional shape of compressor blade
    Fig. 14. Measurement results of aero-engine compressor blades. (a) Captured image of blade; (b) color pattern; (c) wrapped hue value; (d) color bar code; (e) three-dimensional shape of compressor blade
    Error distribution of proposed method
    Fig. 15. Error distribution of proposed method
    Compressor blade profile parameters
    Fig. 16. Compressor blade profile parameters
    Code123456
    ColorRedYellowGreenCyan-blueBlueMagenta
    Three-channel grayscale value(1,0,0)(1,1,0)(0,1,0)(0,1,1)(0,0,1)(1,0,1)
    Table 1. Composition of color stripe coding
    ParameterFormulamethodLUT-basedhue solution
    Time-consuming /s3.16150.0817
    Table 2. Comparison of time used for different algorithms to calculate hue
    MethodNumber ofprojected imagesCalculationtime /s
    Four-step phaseshifting method40.0198
    FTP10.1027
    Color three-stepphase shifting method10.0259
    Proposed method10.0159
    Table 3. Comparison of efficiency of wrapped phase/hue acquisition methods
    MethodNumber ofprojected imagesCalculationtime /s
    Gray code60.0073
    Proposed method10.0146
    Table 4. Comparison of efficiency of phase/hue unwrapping methods
    Long Ma, Ruijie Qian, Yuzhe Liu, Hongyue Xu, Xin Pei, Fengming Sun. HSI Model-Based Three-Dimensional Rapid Measurement Method for Aero-Engine Blades[J]. Laser & Optoelectronics Progress, 2020, 57(19): 191204
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