• Laser & Optoelectronics Progress
  • Vol. 59, Issue 11, 1122002 (2022)
Shan Wang1、2, Wei Zhao1, Hualong Zhao1、*, Feng Zhou3, Guoqiang Liu4, and Xiaojun Yang4、**
Author Affiliations
  • 1State Key Laboratory of Transient Optics and Photonics, Xi’an Institute of Optics and Precision Mechanics, Chinese Academy of Sciences, Xi’an 710119, Shaanxi , China
  • 2University of Chinese Academy of Sciences, Beijing 100049, China
  • 3FAW Wuxi Fuel Injection Equipment Research Institute, Wuxi 214063, Jiangsu , China
  • 4Xi’an Micromach Technology Co., Ltd., Xi’an 710119, Shaanxi , China
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    DOI: 10.3788/LOP202259.1122002 Cite this Article Set citation alerts
    Shan Wang, Wei Zhao, Hualong Zhao, Feng Zhou, Guoqiang Liu, Xiaojun Yang. Large Depth-to-Diameter Ratio and Inverted Cone Micro-Hole Machining System with Controllable Trajectory and Its Application[J]. Laser & Optoelectronics Progress, 2022, 59(11): 1122002 Copy Citation Text show less
    Optical path diagram of high speed trajectory controlled beam scanning processing
    Fig. 1. Optical path diagram of high speed trajectory controlled beam scanning processing
    Schematic diagram of combined angle of deflection wedge. (a) Relative deflection angle is 0°; (b) relative deflection angle is 180°; (c) relative deflection angle is 360°
    Fig. 2. Schematic diagram of combined angle of deflection wedge. (a) Relative deflection angle is 0°; (b) relative deflection angle is 180°; (c) relative deflection angle is 360°
    Schematic diagram of offset of parallel plate group. (a) Minimum offset state; (b) maximum offset state
    Fig. 3. Schematic diagram of offset of parallel plate group. (a) Minimum offset state; (b) maximum offset state
    Schematic diagram of different hole types processed by femtosecond laser. (a) Cylindrical hole; (b) positive taper hole; (c) inverted taper hole
    Fig. 4. Schematic diagram of different hole types processed by femtosecond laser. (a) Cylindrical hole; (b) positive taper hole; (c) inverted taper hole
    Schematic diagram of cylindrical hole deep hole processing
    Fig. 5. Schematic diagram of cylindrical hole deep hole processing
    Nozzle hole processing effect. (a) Profile of nozzle; (b) enlarged view of nozzle outlet; (c) enlarged view of nozzle inlet
    Fig. 6. Nozzle hole processing effect. (a) Profile of nozzle; (b) enlarged view of nozzle outlet; (c) enlarged view of nozzle inlet
    Micro-hole with a diameter of 25 μm. (a) Front of micro-hole; (b) back of micro-hole
    Fig. 7. Micro-hole with a diameter of 25 μm. (a) Front of micro-hole; (b) back of micro-hole
    Taper hole processing effect. (a) Front side of the -5° inverted taper hole; (b) reverse side of the -5° inverted taper hole; (c) front side of the +5° positive taper hole; (d) reverse side of the +5° positive taper hole
    Fig. 8. Taper hole processing effect. (a) Front side of the -5° inverted taper hole; (b) reverse side of the -5° inverted taper hole; (c) front side of the +5° positive taper hole; (d) reverse side of the +5° positive taper hole
    Sectional view of inverted taper hole with a taper of -5°
    Fig. 9. Sectional view of inverted taper hole with a taper of -5°
    Sectional view of micro-hole with aspect ratio of 20∶1
    Fig. 10. Sectional view of micro-hole with aspect ratio of 20∶1
    Wedge angle /(°f=60 mmf=80 mmf=100 mmf=150 mm
    Maximum machining diameter Φ /mm
    0.10.0960.1280.1600.240
    0.20.1920.2560.3200.480
    0.30.2880.3840.4800.720
    0.50.4800.6400.8001.200
    0.70.6710.9001.1201.680
    Table 1. Maximum machining diameter of common optical wedge
    Hole No.In diameter /μmOut diameter /μmK factor
    11822112.9
    21822112.9
    31822123.0
    41822123.0
    51812113.0
    61822123.0
    71812103.0
    81822102.8
    Table 2. Nozzle diameter data of experimental sample
    Shan Wang, Wei Zhao, Hualong Zhao, Feng Zhou, Guoqiang Liu, Xiaojun Yang. Large Depth-to-Diameter Ratio and Inverted Cone Micro-Hole Machining System with Controllable Trajectory and Its Application[J]. Laser & Optoelectronics Progress, 2022, 59(11): 1122002
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