Author Affiliations
1School of Material Science and Engineering, Lanzhou University of Technology, Lanzhou, Gansu 730050, China2State Key Laboratory of Advanced Processing and Recycling of Non-Ferrous Metals, Lanzhou University of Technology, Lanzhou, Gansu 730050, Chinashow less
Fig. 1. Schematic of S-type orthogonal scanning strategy
Fig. 2. Morphology and particle size distribution of IN738 alloy powder with different particle sizes. (a)?(c) Particle morphology of 1 # powder, 2 # powder, and 3 # powder; (d)?(f) particle size distribution of 1 # powder, 2 # powder, and 3 # powder
Fig. 3. Surface roughness and density of SLM formed parts
Fig. 4. Surface morphology of 2 # powder SLM forming parts. (a) XOY plane; (b) XOZ plane
Fig. 5. Porosity and crack density of SLM shaped parts prepared with powders of different particle sizes
Fig. 6. Schematic of powder spreading with different particle sizes. (a) Powder particle size ratio is uniform; (b) single powder size
Fig. 7. 2 # powder SLM formed parts XOY and XOZ plane IPF grain structure diagram and microstructure. (a) XOY plane IPF; (b) XOZ plane IPF; (c) XOY plane microtopography; (d) XOZ plane microtopography
Fig. 8. Schematic of molten pool organization model on XOY plane and XOZ plane. (a) Single molten pool model; (b) (c) top view of Fig. (a); (d) schematic of cutting position; (e) molten pool on XOY plane; (f) molten pool on XOZ plane
Element | Ni | C | Cr | Co | W | Mo | Al | Ti |
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Standard | Bal. | 0.1-0.2 | 15.7-16.3 | 8.0-9.0 | 2.4-2.8 | 1.5-2.0 | 3.2-3.7 | 3.0-3.5 | Powder | Bal. | 0.12 | 15.73 | 8.24 | 2.68 | 1.88 | 3.47 | 3.18 | Element | Fe | Zr | Ta | B | Nb | Si | Mn | P | Standard | ≤0.5 | 0.05-0.15 | 1.5-2.0 | 0.005-0.015 | 0.6-1.1 | ≤0.3 | ≤0.2 | ≤0.015 | Powder | 0.084 | 0.12 | 1.80 | 0.0089 | 0.91 | 0.04 | ≤0.01 | ≤0.005 | Element | S | Pb | Sb | As | Sn | N | O | H | Standard | ≤0.015 | ≤0.001 | ≤0.001 | ≤0.005 | ≤0.002 | — | — | — | Powder | ≤0.002 | ≤0.001 | ≤0.001 | ≤0.001 | ≤0.001 | 0.0039 | 0.014 | 0.0007 |
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Table 1. IN738 alloy powder element content (mass fraction, %)
Powder property | 1# | 2# | 3# |
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D10 /μm | 13.8 | 15.1 | 26.9 | D50 /μm | 20.5 | 27.9 | 40.3 | D90 /μm | 30.5 | 52.9 | 60.5 | Fluidity /(s/50 g) | — | 19.0 | 14.0 | Apparent density /(g/cm3) | 3.99 | 4.15 | 4.08 | Tap density /(g/cm3) | 4.85 | 4.96 | 4.94 |
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Table 2. IN738 alloy powder particle size distribution characteristics and physical properties