Fig. 1. 316L stainless steel powder particles
Fig. 2. Selective laser melting system
Fig. 3. Porous unit. (a) Regular dodecahedron unit; (b) Body centered cubic structural unit
Fig. 4. Porous samples. (a) Regular dodecahedron sample; (b) Body centered cubic sample
Fig. 5. SLM shaped porous structure sample. (a) Regular dodecahedron porous structure; (b) Body centered cubic porous structure
Fig. 6. Microscopic features of SLM formed porous structure. (a) Regular dodecahedron porous structure; (b) Body centered cubic porous structure
Fig. 7. Compression stress and strain curves of porous 316L stainless steel. (a) Regular dodecahedron porous structure; (b) Body centered cubic porous structure
Fig. 8. (a) Relationship between porosity and elastic modulus; (b) Relationship between porosity and compressive strength (RD: porous structure of regular dodecahedron; BCC: body centered cubic porous structure)
Fig. 9. (a) Relation between average pore diameter and elastic modulus; (b) Relation between average pore diameter and compressive strength (RD: porous structure of regular dodecahedron; BCC: body centered cubic porous structure)
Fig. 10. (a) Relationship between volume to area ratio and elastic modulus ; (b) Relationship between volume to area ratio and compressive strength
C | Mn | Si | Cr | Ni | P | S | Mo | Fe | ≤0.03 | <5.00 | <1.00 | 16.0-18.0 | 10.0~25.0 | ≤0.045 | ≤0.03 | <5.00 | Allowance |
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Table 1. Chemical composition of 316L stainless power (wt.%)
316L不锈钢粉末化学成分(质量分数%)
Laser power /W | Scan speed /mm·s-1 | Hatch spacing/mm | Powder-bed depth/mm | Scanning strategy | 250 | 650 | 0.06 | 0.02 | Single-direction sweeping |
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Table 2. Technological parameter
工艺参数
Sample | Parameter | Design 1 | Design 2 | Design 3 | Design 4 | Design 5 | Regular dodecahedron structure | Volume to area ratio | 4.33 | 3.82 | 3.40 | 3.04 | 2.74 | Average pore diamete/mm | 3.29 | 3.56 | 3.78 | 4.00 | 4.22 | Porosity | 55.13% | 60.21% | 65.46% | 69.88% | 72.44% | Body centered cubic structure | Volume to area ratio | 2.12 | 1.26 | 0.95 | 0.70 | 0.54 | Average pore diamete/mm | 1.90 | 2.48 | 3.06 | 3.64 | 4.22 | Porosity | 79.64% | 86.82% | 90.71% | 93.15% | 94.74% |
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Table 3. Parameter design of porous element
多孔单元参数设计
Sample | Design number | Average compressive
strength/MPa
| Regular dodecahedron structure | Design 1 | 160.31 | Design 2 | 150.65 | Design 3 | 134.95 | Design 4 | 129.25 | Design 5 | 111.75 | Body centered cubic structure | Design 1 | 158.03 | Design 2 | 92.07 | Design 3 | 66.97 | Design 4 | 53.05 | Design 5 | 43.19 |
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Table 4. Compressive strength calculated by compression test
压缩试验计算的抗压强度
Sample | Design number | Average elastic modulus/GPa | Predicted value by Gibson-Ashby formula/GPa | Deviation | Regular dodecahedron sample | Design 1 | 1.042 | 2.729 | 46.61% | Design 2 | 1.223 | 2.201 | Design 3 | 1.030 | 1.877 | Design 4 | 0.925 | 1.769 | Design 5 | 0.919 | 1.347 | Body centered cubic structure | Design 1 | 1.716 | 3.049 | 27.94% | Design 2 | 1.070 | 1.350 | Design 3 | 0.672 | 0.720 | Design 4 | 0.553 | 0.464 | Design 5 | 0.375 | 0.250 |
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Table 5. Elastic modulus calculated by compression test
压缩试验计算的弹性模量