• Acta Optica Sinica
  • Vol. 40, Issue 8, 0824001 (2020)
Chaoqun Xu, Congfu Fang*, and Zhen Yan
Author Affiliations
  • College of Mechanical Engineering and Automation, Huaqiao University, Xiamen, Fujian 361021, China
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    DOI: 10.3788/AOS202040.0824001 Cite this Article Set citation alerts
    Chaoqun Xu, Congfu Fang, Zhen Yan. Design and Experimental Study of Double-Pattern Nonuniform Coupling Fixed-Abrasive Pads[J]. Acta Optica Sinica, 2020, 40(8): 0824001 Copy Citation Text show less
    Schematic diagram of DPP
    Fig. 1. Schematic diagram of DPP
    Mould of DPP
    Fig. 2. Mould of DPP
    Preparation process. (a) Basic plate; (b) basic plate with non-abrasive layer; (c) adding abrasive layer and putting it into the mold; (d) demoulding forming
    Fig. 3. Preparation process. (a) Basic plate; (b) basic plate with non-abrasive layer; (c) adding abrasive layer and putting it into the mold; (d) demoulding forming
    Two test pads. (a) DPP; (b) GGP
    Fig. 4. Two test pads. (a) DPP; (b) GGP
    Morphologies of the workpiece processed by two kinds of pads. (a) Surface morphology of the workpiece processed by GGP; (b) surface morphology of the workpiece processed by GGP
    Fig. 5. Morphologies of the workpiece processed by two kinds of pads. (a) Surface morphology of the workpiece processed by GGP; (b) surface morphology of the workpiece processed by GGP
    Extraction of surface defects on the workpiece. (a) Original morphology of workpiece; (b) morphology of workpiece after defect extraction
    Fig. 6. Extraction of surface defects on the workpiece. (a) Original morphology of workpiece; (b) morphology of workpiece after defect extraction
    Surface roughness of sapphire substrate polished by different pads. (a) Influence of rotational speed ratio on surface roughness; (b) influence of pressure on surface roughness
    Fig. 7. Surface roughness of sapphire substrate polished by different pads. (a) Influence of rotational speed ratio on surface roughness; (b) influence of pressure on surface roughness
    PV of sapphire substrate polished by different pads. (a) Effect of rotational speed ratio on PV; (b) effect of pressure on PV
    Fig. 8. PV of sapphire substrate polished by different pads. (a) Effect of rotational speed ratio on PV; (b) effect of pressure on PV
    Material removal under different polishing parameters. (a) Effect of rotational speed ratio on material removal rate; (b) effect of pressure on material removal rate
    Fig. 9. Material removal under different polishing parameters. (a) Effect of rotational speed ratio on material removal rate; (b) effect of pressure on material removal rate
    Removal thickness distribution of GGP and DPP. (a) Removal thickness distribution of GGP; (b) removal thickness distribution of DPP
    Fig. 10. Removal thickness distribution of GGP and DPP. (a) Removal thickness distribution of GGP; (b) removal thickness distribution of DPP
    Surface morphologies of the two pads. (a) Surface morphologies of GGP; (b) surface morphologies of DPP
    Fig. 11. Surface morphologies of the two pads. (a) Surface morphologies of GGP; (b) surface morphologies of DPP
    Morphology of the FAP. (A) Original morphology of the FAP; (b) extraction of debris from the FAP
    Fig. 12. Morphology of the FAP. (A) Original morphology of the FAP; (b) extraction of debris from the FAP
    Schematic diagram of abrasive debris flow in two kinds of groove plates. (a) Schematic diagram of abrasive debris flow in GPP; (b) schematic diagram of abrasive flow in DPP
    Fig. 13. Schematic diagram of abrasive debris flow in two kinds of groove plates. (a) Schematic diagram of abrasive debris flow in GPP; (b) schematic diagram of abrasive flow in DPP
    Pad speed /(r·min-1)Rotational speed ratioPressure /kgEccentricity /mmLapping time /min
    600.7,0.8,0.9,1.0,1.1,1.2,1.32g,3g,4g,5g,6g,7g8520
    Note: g is gravitational acceleration.
    Table 1. Experimental parameters
    Chaoqun Xu, Congfu Fang, Zhen Yan. Design and Experimental Study of Double-Pattern Nonuniform Coupling Fixed-Abrasive Pads[J]. Acta Optica Sinica, 2020, 40(8): 0824001
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