• Chinese Journal of Lasers
  • Vol. 48, Issue 11, 1104003 (2021)
Zhuyue Li, Maosheng Hou*, Zhichao Liu, and Lijuan Li
Author Affiliations
  • School of Optoelectronic Engineering, Changchun University of Science and Technology, Changchun, Jilin 130022, China
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    DOI: 10.3788/CJL202148.1104003 Cite this Article Set citation alerts
    Zhuyue Li, Maosheng Hou, Zhichao Liu, Lijuan Li. Method for Compensating Thermal Deformation Error in Transfer Station of Variable Curvature Workpiece[J]. Chinese Journal of Lasers, 2021, 48(11): 1104003 Copy Citation Text show less
    Experimental process of our method
    Fig. 1. Experimental process of our method
    Schematic diagram of the thermal deformation
    Fig. 2. Schematic diagram of the thermal deformation
    Simulation model. (a) Number of reference point; (b) result of the simulation analysis
    Fig. 3. Simulation model. (a) Number of reference point; (b) result of the simulation analysis
    Thermal deformation offsets of the reference point in different directions. (a) X-axis; (b) Y-axis; (c) Z-axis
    Fig. 4. Thermal deformation offsets of the reference point in different directions. (a) X-axis; (b) Y-axis; (c) Z-axis
    Physical image of the variable curvature workpiece
    Fig. 5. Physical image of the variable curvature workpiece
    Physical image of the FBG
    Fig. 6. Physical image of the FBG
    Offset of the reference point. (a) Offset in the X-axis direction; (b) simulation and measured offsets of the point D1
    Fig. 7. Offset of the reference point. (a) Offset in the X-axis direction; (b) simulation and measured offsets of the point D1
    Transfer errors of different stations. (a) Error of the direct transfer; (b) errors of different transfer methods
    Fig. 8. Transfer errors of different stations. (a) Error of the direct transfer; (b) errors of different transfer methods
    MaterialMass density /(kg·m-3)Poisson's ratioExpansion coefficientElastic modulus /GPa
    Al alloy27700.332.371
    Table 1. Physical parameters of the tested part
    StationM2→M1M3→M1M4→M1M5→M1
    Δt /℃3.86.49.113.5
    Max(e) /μm80.0137.5209.8310.4
    Max(ef) /μm38.861.077.6111.3
    Max(es) /μm22.738.252.381.2
    Rfa /%51.555.663.064.1
    Rsa /%71.672.275.173.8
    Sum(e) /μm491.4852.81274.71924.9
    Sum(ef) /μm178.8278.2309.7458.8
    Sum(es) /μm95.7170.3218.0352.7
    Rf /%63.667.475.776.2
    Rs /%80.580.082.981.7
    Table 2. Transfer results after compensation by different methods
    PointM1t1/℃M6t6/℃
    X/mmY/mmZ/mmX/mmY/mmZ/mm
    D13514.374-834.94-722.18919.71829.8761500.231-728.18223.5
    D22351.999-492.782-724.2542961.8331932.464-727.18625.5
    D33361.72-476.897-486.8472167.4711308.338-491.10527.4
    D42673.413-274.29-488.1752837.8331564.298-490.58029.7
    D53102.173-87.686-352.8242609.4091156.213-355.16934.2
    D63593.19380.431-376.3402320.699724.836-379.06529.8
    D72780.36319.77-377.8123112.4191027.007-378.56527.7
    D84072.565251.791-592.4932043.82297.658-595.56925.8
    D92471.164723.275-595.4003603.658893.059-594.38924.0
    Table 3. Date of the experimental measurement
    PointD1D2D3D4D5D6D7D8D9
    e2141558217226510684166163
    efi235655713864623336
    esi186030413139532438
    Table 4. Transition error of the non-uniform temperature field unit: μm
    Zhuyue Li, Maosheng Hou, Zhichao Liu, Lijuan Li. Method for Compensating Thermal Deformation Error in Transfer Station of Variable Curvature Workpiece[J]. Chinese Journal of Lasers, 2021, 48(11): 1104003
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