• Acta Optica Sinica
  • Vol. 37, Issue 10, 1023002 (2017)
Haitao Zhu, Renli Fu*, Meng Fei, Caixia Wang, and Lei Ji
Author Affiliations
  • College of Materials Science and Technology, Nanjing University of Aeronautics and Astronautics, Nanjing, Jiangsu 210000, China
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    DOI: 10.3788/AOS201737.1023002 Cite this Article Set citation alerts
    Haitao Zhu, Renli Fu, Meng Fei, Caixia Wang, Lei Ji. Optical and Thermal Performance of LED Light Source Packaged by Al/Al2O3 Composite Substrate[J]. Acta Optica Sinica, 2017, 37(10): 1023002 Copy Citation Text show less
    Process of directing bonded aluminum on alumina substrate
    Fig. 1. Process of directing bonded aluminum on alumina substrate
    Interface microstructure of Al/Al2O3 composite substrate. (a) Direct bonded aluminum; (b) soldering technology
    Fig. 2. Interface microstructure of Al/Al2O3 composite substrate. (a) Direct bonded aluminum; (b) soldering technology
    Peel strength of Al/Al2O3 composite ceramic substrate prepared by direct bonded aluminum and soldering technology
    Fig. 3. Peel strength of Al/Al2O3 composite ceramic substrate prepared by direct bonded aluminum and soldering technology
    3D surface topography of Al/Al2O3 composite ceramic substrate disposed by different polishing methods. (a) Untreated; (b) chemical polishing; (c) electrolytic polishing; (d) chemical-mechanical polishing
    Fig. 4. 3D surface topography of Al/Al2O3 composite ceramic substrate disposed by different polishing methods. (a) Untreated; (b) chemical polishing; (c) electrolytic polishing; (d) chemical-mechanical polishing
    Surface roughness curves of Al/Al2O3 composite ceramic substrate disposed by different polishing methods. (a) Untreated; (b) chemical polishing; (c) electrolytic polishing; (d) chemical-mechanical polishing
    Fig. 5. Surface roughness curves of Al/Al2O3 composite ceramic substrate disposed by different polishing methods. (a) Untreated; (b) chemical polishing; (c) electrolytic polishing; (d) chemical-mechanical polishing
    Reflective index of Al/Al2O3 composite ceramic substrate disposed by different polishing methods
    Fig. 6. Reflective index of Al/Al2O3 composite ceramic substrate disposed by different polishing methods
    3D optical model of round reflective cup. (a) Traditional Al2O3 ceramic substrate; (b) Al/Al2O3 ceramic substrate with high reflective index
    Fig. 7. 3D optical model of round reflective cup. (a) Traditional Al2O3 ceramic substrate; (b) Al/Al2O3 ceramic substrate with high reflective index
    Schematic of hemispherical receiving surface model
    Fig. 8. Schematic of hemispherical receiving surface model
    Simulation result of luminous efficiency of LED packaged by Al2O3 ceramic substrate. (a) Rectangular candela distribution plot; (b) polar iso-candela plot
    Fig. 9. Simulation result of luminous efficiency of LED packaged by Al2O3 ceramic substrate. (a) Rectangular candela distribution plot; (b) polar iso-candela plot
    Simulation result of luminous efficiency of LED packaged by Al/Al2O3 composite substrate. (a) Rectangular candela distribution plot; (b) polar iso-candela plot
    Fig. 10. Simulation result of luminous efficiency of LED packaged by Al/Al2O3 composite substrate. (a) Rectangular candela distribution plot; (b) polar iso-candela plot
    Structure of Al/Al2O3 ceramic substrate prepared by two different technologies. (a) Soldering technology; (b) direct bonded aluminum
    Fig. 11. Structure of Al/Al2O3 ceramic substrate prepared by two different technologies. (a) Soldering technology; (b) direct bonded aluminum
    Encapsulation heat dissipation model of Al/Al2O3 composite substrate
    Fig. 12. Encapsulation heat dissipation model of Al/Al2O3 composite substrate
    Steady-state temperature distribution of encapsulation structure with different substrates under the thermal power of 4 W. (a) Direct bonded aluminum substrate; (b) soldering substrate
    Fig. 13. Steady-state temperature distribution of encapsulation structure with different substrates under the thermal power of 4 W. (a) Direct bonded aluminum substrate; (b) soldering substrate
    Temperature difference of encapsulation structure with Al/Al2O3 ceramic substrate prepared by different preparation methods under different thermal power loads
    Fig. 14. Temperature difference of encapsulation structure with Al/Al2O3 ceramic substrate prepared by different preparation methods under different thermal power loads
    Sample packaged by Al/Al2O3 composite ceramic substrate
    Fig. 15. Sample packaged by Al/Al2O3 composite ceramic substrate
    Light intensity distribution and fitting curve of packaged LED source. (a) Normal Al2O3 ceramic substrate; (b) Al/Al2O3 composite ceramic substrate
    Fig. 16. Light intensity distribution and fitting curve of packaged LED source. (a) Normal Al2O3 ceramic substrate; (b) Al/Al2O3 composite ceramic substrate
    Schematic of homemade substrate heat conduction performance testing device
    Fig. 17. Schematic of homemade substrate heat conduction performance testing device
    Heat conduction performance of ceramic substrate prepared by different technologies. (a) Direct bonded aluminum; (b) soldering technology
    Fig. 18. Heat conduction performance of ceramic substrate prepared by different technologies. (a) Direct bonded aluminum; (b) soldering technology
    ItemParameter
    SubstrateSize: 20 mm×20 mm×1 mm;reflective index: 95.3% (Al/Al2O3 substrate) and 85% (Al2O3 substrate)
    ChipTotal power: 5 W (80% transform into heat and 20% transform into light intensity inside the chip)
    Insulation pasteSize: 20 mm×20 mm×0.5 mm
    Reflection cupThickness: 0.65 mm;inner face is set as total reflection
    PhosphorWavelength range: 520~600 nm;absorption index: 0.12; reflective index: 1.42;concentration of Ce∶YAG∶3.9 mol·L-1
    Table 1. Relative parameters of each part of COB packaging model
    ComponentThermal conductivity /(W·m-1·K-1)Size /mm
    Al20524×24×0.3
    Al2O33224×24×1.0
    Solder (SnAgCu)5824×24×0.02
    Table 2. Size and relative thermal physical property parameters of Al/Al2O3 composite substrate
    Haitao Zhu, Renli Fu, Meng Fei, Caixia Wang, Lei Ji. Optical and Thermal Performance of LED Light Source Packaged by Al/Al2O3 Composite Substrate[J]. Acta Optica Sinica, 2017, 37(10): 1023002
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