• Laser & Optoelectronics Progress
  • Vol. 57, Issue 17, 171401 (2020)
Wang Zhang1、*, Bin Tang2、**, Yanbin Guo1, Xueming Hua3, and Fang Li3
Author Affiliations
  • 1School of Material Science and Engineering, Shanghai Dianji University, Shanghai 201306, China
  • 2Wujing Thermal Power Plant of Shanghai Electric Power Co., Ltd, Shanghai 200241, China
  • 3Shanghai Key Laboratory of Materials Laser Processing and Modification, Shanghai Jiao Tong University, Shanghai, 200240, China
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    DOI: 10.3788/LOP57.171401 Cite this Article Set citation alerts
    Wang Zhang, Bin Tang, Yanbin Guo, Xueming Hua, Fang Li. Investigation on Surface Forming and Stability of Laser+Pulse Melting Gas Metal Arc Hybrid Welding[J]. Laser & Optoelectronics Progress, 2020, 57(17): 171401 Copy Citation Text show less
    Definition of weld morphology and weld width variation
    Fig. 1. Definition of weld morphology and weld width variation
    Influence of welding voltage input and the pitch of the optical fiber on weld surface morphology
    Fig. 2. Influence of welding voltage input and the pitch of the optical fiber on weld surface morphology
    Trends of welding parameters' influence on welding stability. (a) Welding voltage and laser power; (b) arc voltage and distance laser-arc; (c) distance laser-arc and laser power
    Fig. 3. Trends of welding parameters' influence on welding stability. (a) Welding voltage and laser power; (b) arc voltage and distance laser-arc; (c) distance laser-arc and laser power
    Droplet transition diagram and electric signal diagram of stable welding process. (a) Simplified diagram of droplet transition; (b) electric signal diagram of welding process; (c) plasma morphology
    Fig. 4. Droplet transition diagram and electric signal diagram of stable welding process. (a) Simplified diagram of droplet transition; (b) electric signal diagram of welding process; (c) plasma morphology
    Drop transition diagram and electric signal diagram of extremely unstable welding process caused by abnormal intermittent transition. (a) Simplified diagram of droplet transition; (b) electric signal diagram of welding process; (c) plasma morphology
    Fig. 5. Drop transition diagram and electric signal diagram of extremely unstable welding process caused by abnormal intermittent transition. (a) Simplified diagram of droplet transition; (b) electric signal diagram of welding process; (c) plasma morphology
    Drop transition diagram and electrical signal diagram of extremely unstable welding process caused by abnormal short circuit transition. (a) Simplified diagram of droplet transition; (b) electric signal diagram of welding process; (c) plasma morphology
    Fig. 6. Drop transition diagram and electrical signal diagram of extremely unstable welding process caused by abnormal short circuit transition. (a) Simplified diagram of droplet transition; (b) electric signal diagram of welding process; (c) plasma morphology
    Model diagram of droplet transition shape and weld stability. (a) Abnormal intermittent transition (large and small drops); (b) abnormal short circuit transition
    Fig. 7. Model diagram of droplet transition shape and weld stability. (a) Abnormal intermittent transition (large and small drops); (b) abnormal short circuit transition
    Parameter-2-1012
    Laser power /kW23456
    Distance laser-arc /mm01234
    Arc voltage /V2225283134
    Table 1. Three-factor 5-level table designed according to Minitab
    NO.Laserpower /kWDistancelaser-arc /mmArcvoltage /VW /mm
    120220.86
    221250.59
    322280.68
    423310.28
    524340.79
    630252.03
    731381.14
    832310.79
    933340.98
    1034220.58
    1140282.03
    1241311.44
    1342342.00
    1443221.14
    1544251.15
    1650312.54
    1751342.86
    1852221.02
    1953250.94
    2054280.45
    2160342.96
    2261221.40
    2362251.77
    2463281.09
    2564311.20
    Table 2. Orthogonal test output response table
    Wang Zhang, Bin Tang, Yanbin Guo, Xueming Hua, Fang Li. Investigation on Surface Forming and Stability of Laser+Pulse Melting Gas Metal Arc Hybrid Welding[J]. Laser & Optoelectronics Progress, 2020, 57(17): 171401
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