Author Affiliations
1School of Mechanical Science & Engineering, Huazhong University of Science and Technology, Wuhan 430074, Hubei , China2Optics Valley Laboratory, Wuhan 430074, Hubei , Chinashow less
Fig. 1. Schematics of small-core-diameter laser oscillation welding platform. (a) Welding platform; (b) galvanometer system
Fig. 2. Schematics of motion trajectory
Fig. 3. Schematics of beam motion trajectories under different oscillation frequencies
Fig. 4. Effect of spot radius on energy distribution. (a) 0.014 mm; (b) 0.028 mm; (c) 0.056 mm; (d) 0.102 mm
Fig. 5. Effect of welding speed on energy distribution. (a) 15 mm·s-1, (b) 20 mm·s-1, (c) 25 mm·s-1, (d) 30 mm·s-1
Fig. 6. Effect of oscillation frequency on energy distribution. (a) 100 Hz; (b) 150 Hz; (c) 200 Hz; (d) 300 Hz
Fig. 7. High-speed camera images of welding processes under different oscillation frequencies. (a) 50 Hz; (b) 100 Hz; (c) 150 Hz; (d) 200 Hz
Fig. 8. Schematics of welding formation and depth-to-width ratios under different parameters. (a) Welding speed of 15 mm·s-1 and oscillation frequency of 50 Hz; (b) welding speed of 20 mm·s-1 and oscillation frequency of 50 Hz ; (c) welding speed of 25 mm·s-1 and oscillation frequency of 50 Hz ; (d) welding speed of 30 mm·s-1 and oscillation frequency of 50 Hz ; (e) welding speed of 20 mm·s-1 and oscillation frequency of 100 Hz; (f) welding speed of 20 mm·s-1 and oscillation frequency of 150 Hz; (g) welding speed of 20 mm·s-1 and oscillation frequency of 200 Hz; (h) welding speed of 20 mm·s-1 and oscillation frequency of 250 Hz; (i) depth-to-width ratio
Element | Si | Mg | Cu | Mn | Zn | Ti | Ni | Al |
---|
Mass fraction /% | ≤0.50 | 1.20-1.80 | 3.80-4.90 | 0.30-0.90 | ≤0.30 | ≤0.15 | ≤0.10 | Bal. |
|
Table 1. Chemical compositions of 2A12 aluminum alloy
Process parameter | Value |
---|
Laser power /kW | 1.5 | Welding speed /(mm·s-1) | 15,20,25,30 | Beam oscillation frequency /Hz | 50,100,150,200,250 | Beam oscillation amplitude /mm | 0.05 | Defocusing /mm | 0 | Focal spot diameter /mm | 0.028 |
|
Table 2. Welding parameters of 2A12 aluminum alloy with laser oscillation