• Acta Optica Sinica
  • Vol. 43, Issue 16, 1623019 (2023)
Xinran Yuan1, Jingyang Deng1, Dihua Xu1, Xiangchao Sun2, Yanhao Yu2、*, and Qidai Chen2
Author Affiliations
  • 1Guangdong Zhengye Technology Co., Ltd., Dongguan 523000, Guangdong, China
  • 2College of Electronic Science & Engineering, Jilin University, Changchun 130012, Jilin, China
  • show less
    DOI: 10.3788/AOS230896 Cite this Article Set citation alerts
    Xinran Yuan, Jingyang Deng, Dihua Xu, Xiangchao Sun, Yanhao Yu, Qidai Chen. Fabrication of Microlens Arrays with High Numerical Aperture Based on Femtosecond Laser Self-Modulating Processing Method[J]. Acta Optica Sinica, 2023, 43(16): 1623019 Copy Citation Text show less
    Change of spot geometry caused by spherical aberration when laser focusing across a plane interface from air into the sample
    Fig. 1. Change of spot geometry caused by spherical aberration when laser focusing across a plane interface from air into the sample
    Lightpath of self-modulating femtosecond laser processing system
    Fig. 2. Lightpath of self-modulating femtosecond laser processing system
    Comparison of the process of forming microlens by wet etching. (a) Comparison of etching process between front-side processing method and self-modulating processing method; (b) confocal 3D images of the structure with regular front-side processing method when etching 0 min, 20 min, and 70 min; (c) confocal 3D images of the structure with self-modulating method when etching 0 min, 20 min, and 70 min
    Fig. 3. Comparison of the process of forming microlens by wet etching. (a) Comparison of etching process between front-side processing method and self-modulating processing method; (b) confocal 3D images of the structure with regular front-side processing method when etching 0 min, 20 min, and 70 min; (c) confocal 3D images of the structure with self-modulating method when etching 0 min, 20 min, and 70 min
    Morphology parameters of microlenses processed by self-modulating method with different pulse energies. (a) Confocal microscope pictures of microlenses at different pulse energies; (b) cross-section profiles of microlenses prepared at different pulse energies; (c) numerical aperture and radius of curvature of the microlens vary with the pulse energy
    Fig. 4. Morphology parameters of microlenses processed by self-modulating method with different pulse energies. (a) Confocal microscope pictures of microlenses at different pulse energies; (b) cross-section profiles of microlenses prepared at different pulse energies; (c) numerical aperture and radius of curvature of the microlens vary with the pulse energy
    Comparison of microlens morphology parameters prepared by self-modulating processing method and regular front-side processing method when changing the defocus position. (a) Morphologies of microlenses at different defocus positions using self-modulating processing method,(i) shows the optical microscope images of microlenses with defocus positions from 1 μm to 7 μm, and (ii) shows the confocal sectional profile of microlenses with defocus position from 8 μm to 14 μm; (b) diameter and depth changed with defocus position during self-modulating processing; (c) NA changed with defocus position during self-modulating processing; (d) diameter and depth changed with defocus position during front-side processing; (e) NA changed with defocus position during front-side processing
    Fig. 5. Comparison of microlens morphology parameters prepared by self-modulating processing method and regular front-side processing method when changing the defocus position. (a) Morphologies of microlenses at different defocus positions using self-modulating processing method,(i) shows the optical microscope images of microlenses with defocus positions from 1 μm to 7 μm, and (ii) shows the confocal sectional profile of microlenses with defocus position from 8 μm to 14 μm; (b) diameter and depth changed with defocus position during self-modulating processing; (c) NA changed with defocus position during self-modulating processing; (d) diameter and depth changed with defocus position during front-side processing; (e) NA changed with defocus position during front-side processing
    Morphological characterization and imaging results of large-area microlens arrays. (a) Optical microscope images; (b) scanning electron microscopy images; (c) imaging results tested by optical microscopy; (d) focusing results tested by optical microscopy
    Fig. 6. Morphological characterization and imaging results of large-area microlens arrays. (a) Optical microscope images; (b) scanning electron microscopy images; (c) imaging results tested by optical microscopy; (d) focusing results tested by optical microscopy
    Morphological characterization and imaging results of microlenses with different NA. (a) Optical microscopy image; (b) scanning electron microscopy image; (c) confocal microscopy image; (d) imaging results, (d1) clearest imaging position of the first row, (d2) clearest imaging position of the second row, and (d3) clearest imaging position of the third row
    Fig. 7. Morphological characterization and imaging results of microlenses with different NA. (a) Optical microscopy image; (b) scanning electron microscopy image; (c) confocal microscopy image; (d) imaging results, (d1) clearest imaging position of the first row, (d2) clearest imaging position of the second row, and (d3) clearest imaging position of the third row
    MaterialMethodLaser parameternsilicaNARef.
    Fused silicaSelf-modulating1030 nm & 300 fs1.460.46This work
    Fused silicaTemporally shaped femtosecond laser800 nm & 50 fs1.460.4619
    Fused silicaSpatial light modulation650 nm1.460.4618
    Fused silicaSpatial light modulation514 nm & 190 fs1.460.4126
    Fused silicaSpatial light modulation514 nm & 230 fs1.460.407
    Silica glassAcousto-optic modulation343 nm & 600 fs1.460.1727
    K9 glassFront-side with scanning depth800 nm & 35 fs1.460.4528
    Fused silicaCircularly polarized laser processing at front-side with scanning depth800 nm&50 fs1.520.4729
    Silica glassRegular front-side800 nm & 30 fs1.450.2630
    GlassRegular front-side1030 nm & 300 fs1.460.2331
    Table 1. NA for the microlens fabricated by self-modulating processing method and corresponding information reported in relevant references
    Xinran Yuan, Jingyang Deng, Dihua Xu, Xiangchao Sun, Yanhao Yu, Qidai Chen. Fabrication of Microlens Arrays with High Numerical Aperture Based on Femtosecond Laser Self-Modulating Processing Method[J]. Acta Optica Sinica, 2023, 43(16): 1623019
    Download Citation