• Infrared and Laser Engineering
  • Vol. 49, Issue 4, 0413007 (2020)
Chunmei Shen1、2, Feng Yu1、2, and Wenkai Liu1、2
Author Affiliations
  • 1Beijing Institute of Space Mechanics and Electricity, Beijing 100094, China
  • 2Key Laboratory for Advanced Optical Remote Sensing Technology of Beijing, Beijing 100094, China
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    DOI: 10.3788/IRLA202049.0413007 Cite this Article
    Chunmei Shen, Feng Yu, Wenkai Liu. Thermal design of one space gas monitoring sensor and test validation[J]. Infrared and Laser Engineering, 2020, 49(4): 0413007 Copy Citation Text show less
    Structure layout of gas monitoring sensor
    Fig. 1. Structure layout of gas monitoring sensor
    Payloads' deployment on satellite
    Fig. 2. Payloads' deployment on satellite
    Schematic diagram of lens 7 components and voice coil motor
    Fig. 3. Schematic diagram of lens 7 components and voice coil motor
    Thermal control scheme of gas monitoring sensor
    Fig. 4. Thermal control scheme of gas monitoring sensor
    Heat dissipation schemes of electronic devices 1-2 and 7-11(E: electric device)
    Fig. 5. Heat dissipation schemes of electronic devices 1-2 and 7-11(E: electric device)
    Insulation installation method between electronic devices and base plate
    Fig. 6. Insulation installation method between electronic devices and base plate
    Heat dissipation schemes of electronic devices 3-6(E: electric device; O: optical lens)
    Fig. 7. Heat dissipation schemes of electronic devices 3-6(E: electric device; O: optical lens)
    Heat dissipation schemes of voice coil motor
    Fig. 8. Heat dissipation schemes of voice coil motor
    Simulation tool of satellite platform
    Fig. 9. Simulation tool of satellite platform
    Temperature curves of main components on gas monitoring sensor under hot and cold case condition
    Fig. 10. Temperature curves of main components on gas monitoring sensor under hot and cold case condition
    Calorigenic equipments Stand by mode/W Observation mode/W Calibration mode/W Operating time on orbit/min
    Electric device 1111111102
    Electric device 203368
    Electric device 300.30.363
    Electric device 40.91.21.2102
    Electric device 50.91.21.2102
    Electric device 60.91.21.2102
    Electric device 70043
    Electric device 80202063
    Electric device 90021.13
    Electric device 10888102
    Electric device 1104452
    Voice coil motor02252
    Stepper motor01.71.752
    Table 1. Heat consumption and operating time of calorigenic equipments
    ComponentsTemperature requirement/℃
    Operating timeNon-operating time
    Optical lens 719±319±7
    Optical lens 1–6,820±2
    Voice coil motor of optical lens 70–85
    Stepper motor of optical lens 7–10–80
    Electric device 1,2,7–11–10–45
    Electric device 3–60–20
    Table 2. Temperature control requirements of gas monitoring sensor components
    Thermal boundary conditionsSimulation methods during ground test
    Vacuum and space cold black backgroundUse space environment simulator
    Thermal environment on satellite platformDesign simulation tool of satellite platform,which is shown in Fig.9, Fig.5Control the temperature of simulation tool according to the given temperature boundary of satellite; Cover simulation tool surfaces facing gas monitoring sensor with MLI and put heating circuit on surface of the MLI to obtain orbit heat flux absorbed by MLI
    Orbit heat fluxUse infrared heating cage and flux sensor to abtain heat flux incidenting to the entrance of earth baffle; Put heating circuit on MLI surfaces and radiator back surface to obtain orbit heat flux absorbed by them
    Heat consumption of calorigenic equipmentsCalorigenic equipments of gas monitoring sensor operate during test according to the normal working mode on orbit
    Table 3. Thermal boundary conditions of gas monitoring sensor on orbit and simulation methods of these conditions during ground test
    CaseOrbit heat fluxOne orbit working modeTemperature boundary of satellite/℃
    Cold caseMinimum heat flux throughout the life cycleStandby mode−5
    Hot caseMaximum heat flux throughout the life cycleStandby mode→calibration mode→ observation mode→standby mode 45
    Table 4. Operating conditions of test
    ComponentsCold case Hot case Temperature requirement
    Optical lens 118.8−1920.4−20.920±2
    Optical lens 220.8−21.020.8−21.020±2
    Optical lens 319.6−19.819.8−20.020±2
    Optical lens 421.3−21.521.0−21.320±2
    Optical lens 519.9−20.019.9−20.120±2
    Optical lens 620.2−20.520.5−21.120±2
    Optical lens 819.1−20.020.4−21.220±2
    Optical lens 716−16.619.1−20.3Operating time19±3 Non-operating time19±7
    Electric device 19.2−1214.2−19.1−10−45
    Electric device 219.8−20.426.7−27.3−10−45
    Electric device 38.4−9.79.5−12.40−20
    Electric device 48.8−10.09.9−12.80−20
    Electric device 58.7−9.99.9−12.70−20
    Electric device 68.4−10.09.5−12.80−20
    Electric device 72.6−4.517.1−21.7−10−45
    Electric device 84.8−6.520.1−24.2−10−45
    Electric device 94.5−6.620.0−24.1−10−45
    Electric device 1011.1−12.522.3−26.0−10−45
    Electric device 119.1−10.819.0−24.8−10−45
    Voice coil motor14.4−16.317.9−35.60−85
    Stepper motor18.5−18.628.7−35.9−10−80
    Table 5. Summary of test results(Unit: ℃)
    Chunmei Shen, Feng Yu, Wenkai Liu. Thermal design of one space gas monitoring sensor and test validation[J]. Infrared and Laser Engineering, 2020, 49(4): 0413007
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