Author Affiliations
School of Mechanical and Electric Engineering, Soochow University, Suzhou, Jiangsu 215021, Chinashow less
Fig. 1. Schematic of laser transmission welding
Fig. 2. Strain gage pasting. (a) Schematic; (b) physical image
Fig. 3. Structural diagram of cross-section of weld part after polishing
Fig. 4. Cross-sectional morphologies of weldments for different laser absorption layers. (a) CB; (b) CWCB
Fig. 5. Deformation features of weldments for different CWCB widths when P=45 W and v=6 mm/s. (a) w=1.0 mm; (b) w=1.5 mm; (c) w=2.0 mm; (d) w=2.5 mm; (e) w=3.0 mm; (f) w=3.5 mm
Fig. 6. Effects of CWCB width on deformation depth and area
Fig. 7. Overflow morphologies on weld edges for different CWCB widths. (a) w=1 mm; (b) w=2 mm; (c) w=3 mm
Fig. 8. EDS analysis images of cross section. (a) Elemental distribution; (b) elemental distribution for C; (c) elemental distribution for O; (d) elemental distribution for Cu
Fig. 9. Schematic of compositions of weld seam
Fig. 10. Effects of CWCB width on different variables. (a) Welding strength and weld width; (b) residual stress
Parameter | Glass transition temperature /℃ | Melting temperature /℃ | Thermal decomposition temperature /℃ |
---|
Value | 135--145 | 220--230 | 500--550 |
|
Table 1. Thermodynamic parameters of PC
Parameter | Value |
---|
Laser wavelength /nm | 980 | Maximum laser output power /W | 120 | Pulse width /ms | 0.01--3.00 | Pulse frequency /Hz | 1--50 | Fiber core diameter /μm | 600 |
|
Table 2. Technical parameters of laser welding machine WFD120
No. | P /W | v /(mm·s-1) | w /mm | Absorption layer | S /MPa | Wd /mm | Rs /MPa | D /% |
---|
1 | 45 | 6 | 2 | CWCB | 17.25 | 2.82 | 5.22 | | | | | | CB | 15.63 | 2.86 | 6.09 | 14.29 | 2 | 45 | 2 | 2 | CWCB | 18.42 | 3.72 | 17.49 | | | | | | CB | 16.53 | 3.76 | 20.24 | 13.59 | 3 | 50 | 4 | 1.5 | CWCB | 19.15 | 2.43 | 12.33 | | | | | | CB | 18.20 | 2.65 | 15.28 | 19.31 |
|
Table 3. Weldability comparison among PC plates with different absorption layers