Research Progress of Ultra-High-Speed Laser Cladding Coating Forming and Key Properties

Zeyu Hu; Yang Li; Jin Liu; Lanrong Cai; Na Tan

doi:10.3788/LOP212752

[1] Yu X R. Preparation of surface coating[J]. Scientific and Technological Innovation, 49-50(2019).

[2] Wang F, Zhang C, Zhou Y Y et al. Research status of surface coating technology[J]. Hot Working Technology, 46, 21-24, 29(2017).

[3] Zhang R Z, Li L J, Tang M Q et al. Research progress of laser cladding technology[J]. Heat Treatment Technology and Equipment, 38, 7-11(2017).

[4] Quazi M M, Fazal M A, Haseeb A S M A et al. Effect of rare earth elements and their oxides on tribo-mechanical performance of laser claddings: a review[J]. Journal of Rare Earths, 34, 549-564(2016).

[5] Wu Y, Liu Y, Chen W J et al. Research status and development direction of extreme high-speed laser material deposition[J]. Electric Welding Machine, 50, 1-10, 140(2020).

[6] Schopphoven T, Gasser A, Backes G. EHLA: extreme high-speed laser material deposition[J]. Laser Technik Journal, 14, 26-29(2017).

[7] Wang X L, Zhang W L, Hou J et al. Application research on ultra-high speed laser cladding on shearer gear[J]. MW Metal Forming, 22-23(2020).

[8] Zhou Y D. Research on microstructure and properties of X-M6V wear-resistant coating by extreme-high speed laser cladding on the surface of 45# steel[D](2020).

[9] Shen B W, Du B R, Wang M H et al. Comparison on microstructure and properties of stainless steel layer formed by extreme high-speed and conventional laser melting deposition[J]. Frontiers in Materials, 6, 248(2019).

[10] Wu J. The analysis of main factors affecting the quality of laser cladding layer and the optimizing measures[J]. Jiangsu Machine Building & Automation, 33, 52-56(2004).

[11] Zhang Q M, Wang Z D, Liu X M et al. Influence of processing parameters on geometrical features of powder feeding laser cladding[J]. Transactions of the China Welding Institution, 21, 2, 43-46(2000).

[12] Schopphoven T, Gasser A, Wissenbach K et al. Investigations on ultra-high-speed laser material deposition as alternative for hard chrome plating and thermal spraying[J]. Journal of Laser Applications, 28, 022501(2016).

[13] Zhong C L, Biermann T, Gasser A et al. Experimental study of effects of main process parameters on porosity, track geometry, deposition rate, and powder efficiency for high deposition rate laser metal deposition[J]. Journal of Laser Applications, 27, 042003(2015).

[14] An D M. Effect of laser cladding parameters on microstructure of cladding coating[J]. Materials Protection, 45, 1, 36-37, 48(2012).

[15] Li C X, Lou L Y, Zhang Y et al. Microstructure and surface morphology evolution of FeCr alloy thin coatings deposited by high speed laser cladding with low laser power[C](2019).

[16] Liu W, Fu L, Chen X M et al. Microstructure and properties of FeCr and CoCr laser cladding coatings[J]. Materials Science and Engineering of Powder Metallurgy, 25, 267-272(2020).

[17] Shen H, Cai J, Lü P et al. Effect of laser process parameters on microstructures and properties of NiCoCrAlYSi laser cladding coating[J]. Acta Armamentarii, 42, 1524-1534(2021).

[18] Liu P L, Sun W L, Wang K D et al. Effect of scanning speed on the properties of laser cladding nickel-based alloy coating[J]. Laser Technology, 42, 845-848(2018).

[19] Zhou D, Shen Y, Xiong D H et al. Effects of scanning speed and Ni content on the characteristics of high-speed laser-clad coating[J]. Applied Laser, 40, 579-586(2020).

[20] Wang T, Qiao W L, Wang N et al. Effect of scanning speed on microstructure and properties of laser cladding NiCoCrAlY coating[J]. Laser & Optoelectronics Progress, 57, 211403(2020).

[21] Yao H K, Wu G Q, Cao Y et al. Effects of scanning speed on microstructure and properties of 5CrNiMo laser cladding Ni-based coating[J]. Applied Laser, 40, 1005-1010(2020).

[22] Tong W H, Liu Y K, Zhao C X et al. The effects of laser cladding parameters on the microstructure and properties of cladding layer of(TiC + B4C)/Co-based alloy on the surface of ductile iron[J]. Journal of Shenyang Aerospace University, 37, 46-54(2020).

[23] Bourahima F, Helbert A L, Rege M et al. Laser cladding of Ni based powder on a Cu-Ni-Al glassmold: influence of the process parameters on bonding quality and coating geometry[J]. Journal of Alloys and Compounds, 771, 1018-1028(2019).

[24] Tantai F L, Tian H F, Chen F et al. Discussion on application of high-speed laser cladding on 27SiMn hydraulic support column[J]. New Technology & New Process, 52-54(2019).

[25] Wang S G, Shi T, Fu G Y et al. Analysis of dilution rate and single channel morphology of high-speed cladding Cr50Ni alloy by laser inside-beam powder feeding process[J]. Surface Technology, 49, 311-318(2020).

[26] Zhao M J, Xie C, Zhao L Z et al. Study on effects of powder feeding rate on microstructure and properties of laser cladding CNTs-SiC/Ni composite coating[J]. Hot Working Technology, 48, 94-96, 107(2019).

[27] Lou L Y, Li C X, Zhang Y et al. Microstructure and surface morphology evolution of FeCr alloy thin coatings deposited by ultra-high speed laser cladding with low laser power[J]. Journal of Yanshan University, 44, 116-124(2020).

[28] Zhang R B, Zhang R Q. Study on single-layer multi-channel overlapping process of laser cladding iron-based alloy[J]. Hot Working Technology, 47, 158-161(2018).

[29] Zhao X X, Xiao H Q, You C C et al. Process and microstructure properties of laser cladding TiAl alloy coating on TC4 surface[J]. Laser Technology, 45, 697-702(2021).

[30] Wang X Y, Huang Y B, Liu Q et al. Effects of process parameters on properties of high-entropy alloy coating by laser cladding and their optimization[J]. Electroplating & Finishing, 40, 414-420(2021).

[31] Shu L S, Lin R. Optimization of laser cladding process parameters of iron-based alloy powder based on uniform design[J]. Transactions of Materials and Heat Treatment, 42, 167-174(2021).

[32] Huang H B, Sun W L. Influence of laser cladding process parameters on crack and thickness of Ni60[J]. Laser Technology, 788-793(2021).

[33] Yuan W Y, Li R F, Chen Z H et al. A comparative study on microstructure and properties of traditional laser cladding and high-speed laser cladding of Ni45 alloy coatings[J]. Surface and Coatings Technology, 405, 126582(2021).

[34] Li Z H, Li M Y, Han B et al. High-pressure plunger high-speed laser cladding nickel-based alloy coating structure and wear resistance[J]. Surface Technology, 49, 45-54(2020).

[35] Dong Y, Shu L S, Lin R. Microstructure and friction and wear properties of laser cladded Fe-Cr-Mo-Si alloy coating[J]. Laser & Optoelectronics Progress, 58, 1914007(2021).

[36] Wu G G, Wang X G, Zeng X et al. Microstructure and properties of laser clad AlCoCrFeNiTi0.5 high-entropy alloy coating on TC4 surface[J]. Heat Treatment of Metals, 44, 1-5(2019).

[37] Shen Z H, Sun R L. Influence of dilution rate on quality of nickel-based cladding on surface of titanium alloy[J]. Heat Treatment of Metals, 40, 101-105(2015).

[38] Zhang Y, Song B H, Xue F. Influence of dilution on microstructure and properties in Ni based laser clad coating[J]. Applied Laser, 36, 259-264(2016).

[39] Lou L Y, Zhang Y, Xu Q L et al. Microstructure and properties of metallic coatings with low dilution ratio by high speed laser cladding[J]. China Surface Engineering, 33, 149-159(2020).

[40] Wang H J, Zhang W, Peng Y B et al. Microstructures and wear resistance of FeCoCrNi-Mo high entropy alloy/diamond composite coatings by high speed laser cladding[J]. Coatings, 10, 300(2020).

[41] Chen Y, Wang J L, Guan S K. Influence of scanning speed and RE on microstructure and properties of laser cladding (WC+SiC)/Ni based composite coating[J]. Materials for Mechanical Engineering, 23, 14-17(1999).

[42] Li L Q, Shen F M, Zhou Y D et al. Comparison of microstructure and corrosion resistance of 431 stainless steel coatings prepared by extreme high-speed laser cladding and conventional laser cladding[J]. Chinese Journal of Lasers, 46, 1002010(2019).

[43] Shen F M, Tao W, Li L Q et al. Effect of microstructure on the corrosion resistance of coatings by extreme high speed laser cladding[J]. Applied Surface Science, 517, 146085(2020).

[44] Li G, Jia M D, Kuang J et al. Microstructure and performance of laser clad Ni60Zr20Nb15Al5 amorphous alloy coating[J]. Corrosion Science and Protection Technology, 23, 9-12(2011).

[45] Cui Z Q, Qin Z, Dong P et al. Microstructure and corrosion properties of FeCoNiCrMn high entropy alloy coatings prepared by high speed laser cladding and ultrasonic surface mechanical rolling treatment[J]. Materials Letters, 259, 126769(2020).

[46] Wang M H, Du B R, Ge X Y et al[S]. Research and application of high speed laser cladding and key technology of materials: GB/T 7714—2015(2017).

[47] Kim I H, Jung Y I, Kim H G et al. Oxidation-resistant coating of FeCrAl on Zr-alloy tubes using 3D printing direct energy deposition[J]. Surface and Coatings Technology, 411, 126915(2021).

[48] Liu H L. Application research of 3D printing laser cladding strengthening technology for high manganese steel frog[J]. Hot Working Technology, 49, 74-77(2020).