Author Affiliations
1Shanghai Aircraft Manufacturing Co., Ltd., Shanghai 201324, China2State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin , Heilongjiang 150001, Chinashow less
Fig. 1. Morphology of oxidation film on the aluminum alloy substrate
Fig. 2. Macro appearances of the substrate cleaned by nanosecond pulse laser with different frequencies.
Fig. 3. Surface morphologies of the substrate observed at 500 times magnification. (a) 5 kHz; (b) 10 kHz; (c) 20 kHz
Fig. 4. Cleaned interface with different pulse frequencies. (a) 5 kHz; (b) 10 kHz; (c) 20 kHz
Fig. 5. Geometric model and mesh generation
Fig. 6. Power density-time distribution of pulse laser
Fig. 7. Schematic of thermal boundary conditions
Fig. 8. Schematic of boundary conditions of solid mechanics module
Fig. 9. Temperature fields and ablation morphologies at different frequencies (t=0.001 s)
Fig. 10. Laser cleaning depth and ablative amount at different frequencies. (a) 5 kHz; (b) 10 kHz; (c) 15 kHz; (d) 20 kHz; (e) 25 kHz; (f) change of paint ablative amount with frequency
Fig. 11. Location of domain probe
Fig. 12. Maximum stress versus frequency for the interface between coating and substrate
Fig. 13. Variation of maximum thermal stress with pulse energy density
Fig. 14. Stress of probe point at different frequencies
Element | Si | Fe | Cu | Mn | Mg | Ni | Zn | Ti | Others | Al |
---|
Mass fraction /% | 0.50 | 0.50 | 3.8‒4.9 | 0.3‒0.9 | 1.2‒1.8 | 0.10 | 0.30 | 0.15 | 0.10 | Bal. |
|
Table 1. Chemical composition of 2024 aluminum alloy
Parameter | Laser power /W | Pulse width /ns | Scanning speed /(mm·s-1) | Overlap ratio | Spot diameter /μm |
---|
Value | 300,500 | 60 | 3000 | 80% | 960 |
|
Table 2. Partial process parameters
Symbol | Unit | Value | Describe |
---|
C_1 | W·(m·K)-1 | 201 | Thermal conductivity of substrate | C_2 | W·(m·K)-1 | 0.3 | Thermal conductivity of coating | rho_1 | kg·m-³ | 2700 | Material density | rho_2 | kg·m-³ | 1300 | Coating density | D_1 | J·(kg·K)-1 | 900 | Heat capacity of substrate | D_2 | J·(kg·K)-1 | 2528 | Heat capacity of coating | Hs_1 | J·kg-1 | 2.2×107 | Sublimation heat of substrate | Hs_2 | J·kg-1 | 2×105 | Sublimation heat of coating | T_1 | K | 2680 | Sublimation temperature of substrate | T_2 | K | 400 | Sublimation temperature of coating |
|
Table 3. Physical properties of materials
Symbol | Unit | Value | Describe |
---|
P | W | 300 | Laser power | v | m·s-1 | 3 | Scanning speed | r | mm | 0.48 | Spot radius | w | ns | 60 | Laser pulse width |
|
Table 4. Partial pulse laser parameters