• Chinese Journal of Lasers
  • Vol. 48, Issue 22, 2202013 (2021)
Renjie Jiang, Zhiwei Cheng, Qiang Wu*, and Rongshi Xiao
Author Affiliations
  • High-Power and Ultrafast Laser Manufacturing Lab, Faculty of Materials and Manufacturing, Beijing University of Technology, Beijing 100124, China
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    DOI: 10.3788/CJL202148.2202013 Cite this Article Set citation alerts
    Renjie Jiang, Zhiwei Cheng, Qiang Wu, Rongshi Xiao. Research on Al/Cu Laser Brazing-Fusion Process Based on Wire Deep Penetration Mode[J]. Chinese Journal of Lasers, 2021, 48(22): 2202013 Copy Citation Text show less
    Layout of test device. (a) Groove size; (b) action point position between laser beam and wire
    Fig. 1. Layout of test device. (a) Groove size; (b) action point position between laser beam and wire
    Weld morphologies and weld cross-sectional morphologies
    Fig. 2. Weld morphologies and weld cross-sectional morphologies
    Influences of Δh on weld formation
    Fig. 3. Influences of Δh on weld formation
    Weld morphologies. (a) Metallographic diagram of weld cross section; (b) upper part of interface layer; (c) middle part of interface layer; (d) lower part of interface layer; (e) weld center area
    Fig. 4. Weld morphologies. (a) Metallographic diagram of weld cross section; (b) upper part of interface layer; (c) middle part of interface layer; (d) lower part of interface layer; (e) weld center area
    Surface scan results of elements. (a) Magnified view of interface layer; (b) distribution of Al element; (c) distribution of Si element; (d) distribution of Cu element
    Fig. 5. Surface scan results of elements. (a) Magnified view of interface layer; (b) distribution of Al element; (c) distribution of Si element; (d) distribution of Cu element
    X-ray diffraction analysis pattern in weld
    Fig. 6. X-ray diffraction analysis pattern in weld
    Microhardness distributions of joints
    Fig. 7. Microhardness distributions of joints
    Tensile strength of joints
    Fig. 8. Tensile strength of joints
    SEM images of tensile fractures. (a) Without grinding; (b) with grinding
    Fig. 9. SEM images of tensile fractures. (a) Without grinding; (b) with grinding
    NumberGroove at copper sideGroove at aluminum side
    W1 /mmt /mmθ1 /(°)R1 /mmW2 /mmt /mmθ2 /(°)R2 /mm
    1#00.850.600.850.6
    2#00.8300.60.60.8300.6
    3#0.30.8300.60.30.8300.6
    4#0.30.4100.600.4150.5
    Table 1. Specific size parameters of different grooves
    NumberGroove formP /kWVw /(m·min-1)V /(m·min-1)Δx /mm
    A-11#4.55.010
    A-21#5.05.510
    B-12#5.05.51-0.3
    C-13#5.05.510
    D-14#4.04.510.3
    D-24#4.55.510.3
    Table 2. Welding parameters
    Point No.Atomic fraction of Cu /%Atomic fraction of Al /%Atomic fraction of Si /%
    198.951.050
    231.3167.810.85
    327.7071.271.03
    430.0669.230.71
    510.5080.628.88
    64.9193.441.66
    Table 3. EDS results in weld
    Point No.Atomic fraction of Al /%Atomic fraction of Cu /%Atomic fraction of Si /%
    164.3833.661.96
    265.1034.543.36
    365.8131.862.33
    483.6618.372.03
    Table 4. EDS results of joint fracture areas
    Renjie Jiang, Zhiwei Cheng, Qiang Wu, Rongshi Xiao. Research on Al/Cu Laser Brazing-Fusion Process Based on Wire Deep Penetration Mode[J]. Chinese Journal of Lasers, 2021, 48(22): 2202013
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