Author Affiliations
1State Key Laboratory for Mechanical Behavior of Materials, Xi'an Jiaotong University, Xi'an 710049, Shaanxi, China2State Key Laboratory for Manufacturing Systems Engineering, Xi'an Jiaotong University, Xi'an 710054, Shaanxi, Chinashow less
Fig. 1. Schematic diagram of SLM TC4 sample forming method and size. (a) Schematic of horizontal specimen;(b) schematic of vertical specimen; (c) physical drawing of horizontal forming; (d) physical drawing of vertical forming
Fig. 2. Macro morphology of SLM TC4. (a) SLM-V; (b) SLM-H
Fig. 3. Images of low-magnification microstructure of SLM TC4 deposited state and different heat treatment processes. (a) As-deposited; (b) HM1; (c) HM2; (d) HM3
Fig. 4. SEM images of low-magnification microstructure of SLM TC4 deposited state and different heat treatment processes. (a) As-deposited; (b) HM1; (c) HM2; (d) HM3
Fig. 5. Anisotropic histogram of microstructure in deposited state and different heat treatment processes
Fig. 6. Tensile stress state of grain boundaries in different directions and crack propagation path diagram. (a) SLM-H;(b) SLM-V; (c) schematic diagram of crack propagation pathin deposited state and after heat treatment
Fig. 7. Tensile fracture morphology of SLM TC4 in deposited state. (a) SLM-H(×80); (b) SLM-H(×2000); (c) SLM-H(×5000); (d) SLM-V (×80); (e) SLM-V(×2000); (f) SLM-V(×5000)
Fig. 8. Topography of the tensile fracture of different heat treatment processes. (a) HM1-H(×80); (b) HM1-H(×2000); (c) HM1-V(×80); (d) HM1-V(×2000); (e) HM2-H(×80); (f) HM2-H(×2000); (g) HM2-V(×80); (h) HM2-V(×2000); (i) HM3-H(×80); (j) HM3-H(×2000); (k) HM3-V(×80); (l) HM3-V(×2000)
Element | Al | V | Fe | C | N | H | O | Ti |
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Mass fraction /% | 6.01 | 3.92 | 0.164 | 0.005 | 0.002 | 0.001 | 0.072 | Bal. |
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Table 1. Chemical composition of TC4 powder
No. | Heat treatment processes |
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SLM | As-built | HM1 | TC4 samples are first air cooled after solution treatment at 950 ℃ for 1 h, and then air is cooled after aging at 550 ℃ for 4 h. | HM2 | TC4 samples are heated to 920 ℃ for 5 min, then cooled to 700 ℃ for 10 min in the furnace, which is repeated five times and then samples are air cooled. | HM3 | TC4 samples are kept at 920 ℃ for 10 min, cooled slowly to 800 ℃ and kept for 30 min in the furnace. When the temperature is 550 ℃,samples are immediately heated to 920 ℃. The whole process is repeated for 4 times and then samples are cooled in the furnace. At last the solution heat treating is performed at 920 ℃ for 1 h and aging treatment is performed at 550 ℃ for 4 h. |
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Table 2. Heat treatment processes of SLM TC4 alloy
Treatment | Tensile direction | Ultimate tensile strength σb/MPa | Yield strength σs/MPa | Elongation /% | Rate of reduction in area /% |
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SLM | H | 1226.0±19.54 | 1048.2±19.15 | 13.1±1.16 | 42.6±1.85 | V | 1220.0±8.08 | 1060.2±8.21 | 11.5±1.82 | 40.2±2.32 | HM1 | H | 952.4±3.61 | 862.4±3.26 | 17.5±1.79 | 49.2±1.17 | V | 963.4±3.38 | 868.4±7.00 | 17.7±1.21 | 48.8±1.94 | HM2 | H | 883.8±4.92 | 792.2±6.31 | 18.8±1.54 | 45.4±1.02 | V | 893.4±7.94 | 807.6±8.21 | 17.4±1.56 | 48.0±1.41 | HM3 | H | 936.6±4.84 | 848.6±3.26 | 19.1±1.77 | 47.0±2.97 | V | 955.8±4.71 | 865.6±2.94 | 17.6±2.27 | 48.4±1.02 | GB/T 25137-2010 | | 895 | 828 | 10.0 | 25.0 |
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Table 3. Mechanical properties of SLM TC4 alloy tensile specimens under different treatment conditions