Author Affiliations
1Key Laboratory of Optoelectric Measurement and Optical Information Transmission Technology of Ministry of Education, School of Opto-Electronic Engineering, Changchun University of Science and Technology, Changchun, Jilin 130022, China2National Demonstration Center for Experimental Opto-Electronic Engineering Education, School of Opto-Electronic Engineering, Changchun University of Science and Technology, Changchun, Jilin 130022, Chinashow less
Fig. 1. Digital automatic docking measurement system
Fig. 2. Flowchart of high-precision measurement and path planning for docking of large components
Fig. 3. Measurement feature points
Fig. 4. Schematic of deviation. (a) Non-parallel axes; (b) parallel and not coaxial (c) neither parallel nor coaxial
Fig. 5. Angle error measurement of joint ears. (a) Angle error measuring device; (b) schematic of angle error
Fig. 6. Position error measurement of joint ears. (a) Measuring device; (b) schematic of position error
Fig. 7. Monitoring camera holding device
Fig. 8. Angle error solution model. (a) One angle error; (b) two angle errors
Fig. 9. iGPS transmitter layout
Fig. 10. Analysis of docking deviation in different situations. (a) Global docking; (b) after partial error compensation
Point | Assembly coordinate system/mm | Moving parts coordinate system/mm |
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x | y | z | x | y | z |
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P1 | 2574.619 | 845.850 | 162.656 | -139.258 | 782.754 | -150.531 | P2 | 2272.205 | 827.698 | 32.148 | -337.265 | 554.236 | -195.716 | P3 | 2390.252 | 454.690 | 62.055 | 11.407 | 377.364 | -100.384 | P4 | 2106.246 | 15.124 | -31.793 | 148.475 | -154.245 | -194.172 | P5 | 2521.592 | 161.841 | -306.642 | 313.827 | 266.476 | -468.073 | P6 | 2627.613 | 649.994 | -303.400 | 39.408 | 683.888 | -465.489 |
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Table 1. Coordinate information of reference point of attitude adjustment
Three sets of ear pieces | Before and after | α/(°) | γ/(°) |
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1 | Before | 0.0162 | 0.0234 | After | 0.0046 | 0.0034 | 2 | Before | 0.0112 | 0.0066 | After | 0.0034 | 0.0032 | 3 | Before | 0.0158 | 0.0186 | After | 0.0039 | 0.0042 |
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Table 2. Angle measurements before and after compensation
Center point | Before and after | Δa/mm | Δb/mm | Δc/mm |
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1 | Before | 0.095 | 0.089 | 0.087 | After | 0.026 | 0.028 | 0.029 | 2 | Before | 0.091 | 0.087 | 0.086 | After | 0.024 | 0.027 | 0.031 | 3 | Before | 0.098 | 0.092 | 0.085 | After | 0.028 | 0.029 | 0.028 |
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Table 3. Position error before and after compensation