Author Affiliations
Faculty of Mechanical and Electrical Engineering, Kunming University of Science and Technology, Kunming, Yunnan 650500, Chinashow less
Fig. 1. Sketch map of lap specimen
Fig. 2. Schematic of ultrasonic C-scan imaging detection
Fig. 3. Surface morphologies of solder joints in 1-9 groups. (a) Group 1; (b) group 2; (c) group 3; (d) group 4; (e) group 5; (f) group 6; (g) group 7; (h) group 8; (i) group 9
Fig. 4. Ultrasonic C-scanning images. (a) Group 1; (b) group 7; (c) group 9
Fig. 5. Ultrasonic A-scan signals of joints in different regions. (a) Nugget zone; (b) heat-affected zone; (c) adhesive zone;(d)cavity zone
Fig. 6. Interactive effect of laser power and welding time with peak loads
Fig. 7. Macro-morphologies of fatigue fractures. (a) Group 1; (b) group 7; (c) group 9
Fig. 8. Micro-morphologies of fatigue fractures. (a) Point A; (b) point B; (c) point C; (d) point D
Element | C | Si | Mn | P | S |
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Content | 0.15 | 0.07 | 1.79 | 0.22 | 0.18 |
|
Table 1. Chemical compositions of DP590 (mass fraction, %)
Elasticmodulus /GPa | Tensilestrength /MPa | Yieldstrength /MPa | Elongation /% |
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140 | 595 | 355 | 16 |
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Table 2. Tensile properties of DP590
Group | Power /W | Time /ms | Defocusing /mm |
---|
1 | 1400 | 200 | -3 | 2 | 1400 | 600 | 0 | 3 | 1400 | 1000 | 3 | 4 | 1600 | 200 | 3 | 5 | 1600 | 600 | -3 | 6 | 1600 | 1000 | 0 | 7 | 1800 | 200 | 0 | 8 | 1800 | 600 | 3 | 9 | 1800 | 1000 | -3 |
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Table 3. Scheme of orthogonal experiment
Group | Peak load /N | Group | Peak load /N |
---|
1 | 6531.40 | 6 | 6711.35 | 2 | 6543.48 | 7 | 6726.92 | 3 | 6757.04 | 8 | 6887.32 | 4 | 6989.79 | 9 | 7529.30 | 5 | 6697.18 | Adhesive-bonded joint | 7072.86 |
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Table 4. Peak load of joints
Load class | L1 | L2 | L3 |
---|
Level 1 | 6610.64 | 6919.29 | 6749.37 | Level 2 | 6799.44 | 6660.58 | 6709.32 | Level 3 | 7047.85 | 6878.05 | 6999.23 | Range | 437.21 | 258.70 | 289.90 |
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Table 5. Range analysis for peak loads under three process parametersN