• Spectroscopy and Spectral Analysis
  • Vol. 41, Issue 11, 3498 (2021)
Ya PENG1、1; 2;, Dong-ling LI2、2; 3; *;, Wei-hao WAN1、1; 2;, Qing-qing ZHOU3、3; 4;, Wen-yi CAI1、1; 2;, Fu-lin LI1、1;, Qing-bin LIU2、2; 3;, and Hai-zhou WANG2、2; 3;
Author Affiliations
  • 11. Central Iron & Steel Research Institute, Beijing 100081, China
  • 22. The NCS Testing Technology Co., Ltd., Beijing 100081, China
  • 33. Beijing Key Laboratory of Metallic Materials Characterization, Beijing 100081, China
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    DOI: 10.3964/j.issn.1000-0593(2021)11-3498-08 Cite this Article
    Ya PENG, Dong-ling LI, Wei-hao WAN, Qing-qing ZHOU, Wen-yi CAI, Fu-lin LI, Qing-bin LIU, Hai-zhou WANG. Analysis of Composition Distribution of New Cast-Forging FGH4096 Alloy Turbine Disk Based on Microbeam X-Ray Fluorescence Spectroscopy[J]. Spectroscopy and Spectral Analysis, 2021, 41(11): 3498 Copy Citation Text show less
    Morphology of turbine disk(a): Intact turbine disk; (b): Turbine disk slicing and measuring area
    Fig. 1. Morphology of turbine disk
    (a): Intact turbine disk; (b): Turbine disk slicing and measuring area
    Schematic overview of the M4 Tornado μ-XRF spectrometer1: The Rh X-Ray source; 2: Poly-capillary optics; 3: Silicon Drift Detectors; 4: The sample; 5: Focused incident X-Ray beam; 6: Sample stage; 7: Vacuum pump; 8: The outgoing fluorescence
    Fig. 2. Schematic overview of the M4 Tornado μ-XRF spectrometer
    1: The Rh X-Ray source; 2: Poly-capillary optics; 3: Silicon Drift Detectors; 4: The sample; 5: Focused incident X-Ray beam; 6: Sample stage; 7: Vacuum pump; 8: The outgoing fluorescence
    Peak-to-back ratio under different measured voltages and currents of X-ray tubes
    Fig. 3. Peak-to-back ratio under different measured voltages and currents of X-ray tubes
    X-ray fluorescence spectrum of large-size casting-forging GH4096 after side scanning
    Fig. 4. X-ray fluorescence spectrum of large-size casting-forging GH4096 after side scanning
    Two-dimensional distribution map of the percentage content of each element in turbine disk(a): Cr; (b): Co; (c): Mo; (d): Ti; (e): Ni; (f): W; (g): Nb; (h): Al
    Fig. 5. Two-dimensional distribution map of the percentage content of each element in turbine disk
    (a): Cr; (b): Co; (c): Mo; (d): Ti; (e): Ni; (f): W; (g): Nb; (h): Al
    Histogram of frequency distribution of different percentages of major elements in turbine disk
    Fig. 6. Histogram of frequency distribution of different percentages of major elements in turbine disk
    Content variation diagram of three longitudinal lines of major elements in turbine disk(a): Analysis location; (b): Line-1; (c): Line-2: (d): Line-3
    Fig. 7. Content variation diagram of three longitudinal lines of major elements in turbine disk
    (a): Analysis location; (b): Line-1; (c): Line-2: (d): Line-3
    Variation diagram of radial linear distribution of major elements in turbine disk(a): Line-4 analysis location map; (b): Line-4; (c): Line-5 analysis location map; (d): Line-5
    Fig. 8. Variation diagram of radial linear distribution of major elements in turbine disk
    (a): Line-4 analysis location map; (b): Line-4; (c): Line-5 analysis location map; (d): Line-5
    OPA-200 verification content change of major elements in turbine disk(a): Analysis location; (b): Line-6; (c): Line-7
    Fig. 9. OPA-200 verification content change of major elements in turbine disk
    (a): Analysis location; (b): Line-6; (c): Line-7
    No.CrCoMoWTiAlNbFeNi
    IMZ1807.989.955.930.051.0260.0250.073Bal.
    IMZ1828.6313.523.104.695.6900.04Bal.
    IMZ2028.3910.020.6310.041.015.670.0280.024Bal.
    IN71819.140.1453.040.0210.9380.5545.3117.2Bal.
    IN93922.1218.660.0082.013.461.91.050.038Bal.
    BS718D18.230.36830.0490.930.6315.1618.51Bal.
    IARM 277A/G14.3514.54.220.0473.44.380.0340.16Bal.
    IARM 325A/G18.5210.469.980.033.161.560.0070.07Bal.
    Table 1. Chemical composition of super alloy spectral reference materials (ω/%)
    MethodCrCoMoWTiAlNbNi
    校正因子1.0461.0060.9661.0521.0751.3310.76771.094
    μ-XRF15.7913.174.003.963.702.200.7156.06
    ICP-AES15.6913.174.013.983.852.210.7156.15
    Table 2. The results of chemical method and micro-area X-ray fluorescence spectrum of GH4096 turbine disk (ω%)
    指标元素
    CrCoMoWTiAlNbNi
    元素设计值允许范围/(ω%)15.00~16.5012.50~13.503.80~4.203.80~4.203.50~3.902.00~2.400.60~1.00Bal.
    最小值/%15.67913.0153.9133.8083.5881.5120.65855.600
    最大值/%15.93713.3024.0974.1003.8402.7670.77256.507
    平均值/%15.79013.1743.9983.9563.7002.1980.70856.060
    最大偏析度/%1.0091.0101.0251.0361.0381.2591.0901.008
    统计偏析度/%0.4500.6401.1611.9841.63415.5964.4470.429
    统计符合度/%10010010010010075.38100Bal
    Table 3. In-situ statistical results of major element surface distribution of GH4096 turbine disk
    Ya PENG, Dong-ling LI, Wei-hao WAN, Qing-qing ZHOU, Wen-yi CAI, Fu-lin LI, Qing-bin LIU, Hai-zhou WANG. Analysis of Composition Distribution of New Cast-Forging FGH4096 Alloy Turbine Disk Based on Microbeam X-Ray Fluorescence Spectroscopy[J]. Spectroscopy and Spectral Analysis, 2021, 41(11): 3498
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