• Journal of Inorganic Materials
  • Vol. 37, Issue 3, 241 (2022)
Jiwei CAO1、2, Pei WANG1、2, Zhiyuan LIU1、2, Changyong LIU1、2, Jiamin WU3、4、*, and Zhangwei CHEN1、2、*
Author Affiliations
  • 11. Additive Manufacturing Institute, Shenzhen University, Shenzhen 518060, China
  • 22. Guangdong Key Laboratory of Electromagnetic Control and Intelligent Robot, Shenzhen 518060, China
  • 33. State Key Leboratory of Materials Processing and Die & Mould Technology, College of Materials Science and Engineering, Huazhong University of Science and Technology, Wuhan 430074, China
  • 44. Engineering Research Center for Additive Manufacturing Ceramic Materials, Ministry of Education, Huazhong University of Science and Technology, Wuhan 430074, China
  • show less
    DOI: 10.15541/jim20210590 Cite this Article
    Jiwei CAO, Pei WANG, Zhiyuan LIU, Changyong LIU, Jiamin WU, Zhangwei CHEN. Research Progress on Powder-based Laser Additive Manufacturing Technology of Ceramics[J]. Journal of Inorganic Materials, 2022, 37(3): 241 Copy Citation Text show less
    References

    [1] Z CHEN, Z LI, J LI et al. 3D printing of ceramics: a review. Journal of the European Ceramic Society, 39, 661-687(2019).

    [2] A RASAKI S, D XIONG, S XIONG et al. Photopolymerization- based additive manufacturing of ceramics: a systematic review. Journal of Advanced Ceramics, 10, 442-471(2021).

    [3] Z LU, J CAO, Z SONG et al. Research progress of ceramic matrix composite parts based on additive manufacturing technology. Virtual and Physical Prototyping, 14, 333-348(2019).

    [4] S PFEIFFER, K FLORIO, D PUCCIO et al. Direct laser additive manufacturing of high performance oxide ceramics: a state-of-the-art review. Journal of the European Ceramic Society, 41, 6087-6014(2021).

    [5] R DECKARD C.

    [6] U LAKSHMINARAYAN, S OGRYDIZIAK, H MARCUS. Selective Laser Sintering of Ceramic Materials, 16-26(1990).

    [7] U LAKSHMINARAYAN, H MARCUS. Microstructural and Mechanical Properties of Al2O3/P2O5 and Al2O3/B2O3 Composties Fabricated by Selective Laser Sintering, 205-212(1991).

    [8] A CLARE, P CHALKER, S DAVIES et al. Selective laser sintering of barium titanate-polymer composite films. Journal of Materials Science, 43, 3197-3202(2008).

    [9] K TAN, C CHUA, K LEONG et al. Scaffold development using selective laser sintering of polyetheretherketone-hydroxyapatite biocomposite blends. Biomaterials, 24, 3115-3123(2003).

    [10] C GAO, B YANG, H HU et al. Enhanced sintering ability of biphasic calcium phosphate by polymers used for bone scaffold fabrication. Materials Science and Engineering: C, 33, 3802-3810(2013).

    [11] I LEE. Densification of porous Al2O3-Al4B2O9 ceramic composites fabricated by SLS process. Journal of Materials Science Letters, 18, 1557-1561(1999).

    [12] N HARLAN, M PARK S, L BOURELL D et al. Selective Laser Sintering of Zirconia with Micro-scale Features, 297-302(1999).

    [13] H TANG H. Direct laser fusing to form ceramic parts. Rapid Prototyping Journal, 8, 284-289(2002).

    [14] K XIAO, K DALGARNO, D WOOD et al. Indirect selective laser sintering of apatite-wollostonite glass-ceramic. Proceedings of the Institution of Mechanical Engineers, Part H: Journal of Engineering in Medicine, 222, 1107-1114(2008).

    [15] J LIU, B ZHANG, C YAN et al. The effect of processing parameters on characteristics of selective laser sintering dental glass-ceramic powder. Rapid Prototyping Journal, 16, 138-145(2010).

    [16] S SHI Y, D CHENG, H LIU J et al. Al2O3/SiO2 composite ceramic parts by selective laser sintering. Journal of Huazhong University of Science and Technology (Nature Science Edition), 35, 20-23(2007).

    [17] H YVES-CHRISTIAN, W JAN, M WILHELM et al. Net shaped high performance oxide ceramic parts by selective laser melting. Physics Procedia, 5, 587-594(2010).

    [18] K VAIL N, B BALASUBRAMANIAN, W BARLOW J et al. A thermal model of polymer degradation during selective laser sintering of polymer coated ceramic powders. Rapid Prototyping Journal, 2, 24-40(1996).

    [19] N CHEN A, M WU J, K LIU et al. High-performance ceramic parts with complex shape prepared by selective laser sintering: a review. Advances in Applied Ceramics, 117, 100-117(2017).

    [20] M WU J, N CHEN A, Y LIU M et al. Preparation of ceramic materials used for selective laser sintering and related forming methods. Materials China, 36, 575-582(2017).

    [21] H TANG H, L CHIU M, C YEN H. Slurry-based selective laser sintering of polymer-coated ceramic powders to fabricate high strength alumina parts. Journal of the European Ceramic Society, 31, 1383-1388(2011).

    [22] T FRIEDEL, N TRAVITZKY, F NIEBLING et al. Fabrication of polymer derived ceramic parts by selective laser curing. Journal of the European Ceramic Society, 25, 193-197(2005).

    [23] M WOHLERT, D BOURELL. Rapid Prototyping of Mg/SiC Composites by a Combined SLS and Pressureless Infiltration Process, 79-88(1996).

    [24] J DECKERS, P KRUTH J, K SHAHZAD et al. Density improvement of alumina parts produced through selective laser sintering of alumina-polyamide composite powder. CIRP Annals- Manufacturing Technology, 61, 211-214(2012).

    [25] J DECKERS, K SHAHZAD, J VLEUGELS et al. Isostatic pressing assisted indirect selective laser sintering of alumina components. Rapid Prototyping Journal, 18, 409-419(2012).

    [26] K SHAHZAD, J DECKERS, P KRUTH J et al. Additive manufacturing of alumina parts by indirect selective laser sintering and post processing. Journal of Materials Processing Technology, 213, 1484-1494(2013).

    [27] P DECKERS J, K SHAHZAD, L CARDON et al. Shaping ceramics through indirect selective laser sintering. Rapid Prototyping Journal, 22, 544-558(2016).

    [28] K SHAHZAD, J DECKERS, Z ZHANG et al. Additive manufacturing of zirconia parts by indirect selective laser sintering. Journal of the European Ceramic Society, 34, 81-89(2014).

    [29] K WANG, C BAO, C ZHANG et al. Preparation of high-strength Si3N4 antenna window using selective laser sintering. Ceramics International, 47, 31277-31285(2021).

    [30] S SHI Y, K LIU, T HE W et al. Densification of alumina components via indirect selective laser sintering combined with isostatic pressing. Applied Laser, 2013, 7-12.

    [31] Y DU Y, S SHI Y, S WEI Q. Technology and simulation of cold isostatic pressing of selective laser sintered parts. Laser Technology, 38, 96-100(2014).

    [32] T HE W, S WEI Q, K LIU et al. The application of numerical simulation in the SLS/CIP process of alumina ceramics. Materials Science & Technology, 22, 56-60(2014).

    [33] W ZHU, H FU, Z XU et al. Fabrication and characterization of carbon fiber reinforced SiC ceramic matrix composites based on 3D printing technology. Journal of the European Ceramic Society, 38, 4604-4613(2018).

    [34] H FU, W ZHU, Z XU et al. Effect of silicon addition on the microstructure, mechanical and thermal properties of Cf/SiC composite prepared via selective laser sintering. Journal of Alloys and Compounds, 792, 1045-1053(2019).

    [35] S YU, T ZENG, X PAN et al. Fabrication of Si3N4-SiC/SiO2 composites using 3D printing and infiltration processing. Ceramics International, 47, 28218-28225(2021).

    [36] L JIN, K ZHANG, T XU et al. The fabrication and mechanical properties of SiC/SiC composites prepared by SLS combined with PIP. Ceramics International, 44, 20992-20999(2018).

    [37] K ZHANG, T ZENG, G XU et al. Mechanical properties of SiCp/SiC composite lattice core sandwich panels fabricated by 3D printing combined with precursor impregnation and pyrolysis. Composite Structures, 240, 12060(2020).

    [38] H WEI Z, J CHENG L, X MA Y et al. Direct fabrication mechanism of pre-sintered Si3N4 ceramic with ultra-high porosity by laser additive manufacturing. Scripta Materialia, 173, 91-95(2019).

    [39] N CHEN A, M LI, M WU J et al. Enhancement mechanism of mechanical performance of highly porous mullite ceramics with bimodal pore structures prepared by selective laser sintering. Journal of Alloys and Compounds, 776, 486-494(2019).

    [40] M WU J, M LI, S LIU S et al. Preparation of porous Al2O3 ceramics with enhanced properties by SLS using Al2O3 poly-hollow microspheres (PHMs) coated with CaSiO3 sintering additive. Ceramics International, 46, 26888-26894(2020).

    [41] N CHEN A, F GAO, M LI et al. Mullite ceramic foams with controlled pore structures and low thermal conductivity prepared by SLS using core-shell structured polyamide12/FAHSs composites. Ceramics International, 45, 15538-15546(2019).

    [42] X SONG, W LI, P SONG et al. Selective laser sintering of aliphatic-polycarbonate/hydroxyapatite composite scaffolds for medical applications. The International Journal of Advanced Manufacturing Technology, 81, 15-25(2015).

    [43] C GAYER, J RITTER, M BULLEMER et al. Development of a solvent-free polylactide/calcium carbonate composite for selective laser sintering of bone tissue engineering scaffolds. Materials Science and Engineering: C, 101, 660-673(2019).

    [44] H CHUNG, S DAS. Functionally graded Nylon-11/silica nanocomposites produced by selective laser sintering. Materials Science and Engineering: A, 487, 251-257(2008).

    [45] J LORRISON, K DALGARNO, D WOOD. Processing of an apatite-mullite glass-ceramic and an hydroxyapatite/phosphate glass composite by selective laser sintering. Journal of Materials Science: Materials in Medicine, 16, 775-781(2005).

    [46] R GOODRIDGE, K DALGARNO, D WOOD. Indirect selective laser sintering of an apatite-mullite glass-ceramic for potential use in bone replacement applications. Proceedings of the Institution of Mechanical Engineers, Part H: Journal of Engineering in Medicine, 220, 57-68(2006).

    [47] D GOODRIDGE R, J WOOD D, C OHTSUKI et al. Biological evaluation of an apatite-mullite glass-ceramic produced via selective laser sintering. Acta Biomaterialia, 3, 221-231(2007).

    [48] B DUAN, M WANG, Y ZHOU W et al. Three-dimensional nanocomposite scaffolds fabricated via selective laser sintering for bone tissue engineering. Acta Biomater, 6, 4495-4505(2010).

    [49] H SCHLEIFENBAUM, W MEINERS, K WISSENBACH et al. Individualized production by means of high power selective laser melting. CIRP Journal of Manufacturing Science and Technology, 2, 161-169(2010).

    [50] P MERCELIS, P KRUTH J. Residual stresses in selective laser sintering and selective laser melting. Rapid Prototyping Journal, 12, 254-265(2006).

    [51] I SHISHKOVSKY, I YADROITSEV, P BERTRAND et al. Alumina-zirconium ceramics synthesis by selective laser sintering/ melting. Applied Surface Science, 254, 966-970(2007).

    [52] J DECKERS, S MEYERS, P KRUTH J et al. Direct selective laser sintering/melting of high density alumina powder layers at elevated temperatures. Physics Procedia, 56, 117-124(2014).

    [53] P BERTRAND, F BAYLE, C COMBE et al. Ceramic components manufacturing by selective laser sintering. Applied Surface Science, 254, 989-992(2007).

    [54] H LIU, H SU, Z SHEN et al. Effect of scanning speed on the solidification process of Al2O3/GdAlO3/ZrO2 eutectic ceramics in a single track by selective laser melting. Ceramics International, 45, 17252-17257(2019).

    [55] T MÜHLER, M GOMES C, J HEINRICH et al. Slurry-based additive manufacturing of ceramics. International Journal of Applied Ceramic Technology, 12, 18-25(2015).

    [56] A GAHLER, G HEINRICH J, J GUENSTER. Direct laser sintering of Al2O3-SiO2 dental ceramic components by layer-wise slurry deposition. Journal of the American Ceramic Society, 89, 3076-3080(2006).

    [57] T MÜHLER, C GOMES, M ASCHERI et al. Slurry-based powder beds for the selective laser sintering of silicate ceramics. J. Ceram. Sci. Technol., 6, 113-118(2015).

    [58] X TIAN, J GÜNSTER, J MELCHER et al. Process parameters analysis of direct laser sintering and post treatment of porcelain components using Taguchi's method. Journal of the European Ceramic Society, 29, 1903-1915(2009).

    [59] Y LI, Y HU, W CONG et al. Additive manufacturing of alumina using laser engineered net shaping: effects of deposition variables. Ceramics International, 43, 7768-7775(2017).

    [60] K BALLA V, S BOSE, A BANDYOPADHYAY. Processing of bulk alumina ceramics using laser engineered net shaping. International Journal of Applied Ceramic Technology, 5, 234-242(2008).

    [61] M GRIFFITH, D KEICHER, C ATWOOD et al. Free Form Fabrication of Metallic Components Using Laser Engineered Net Shaping (LENS)(1996).

    [62] F NIU, D WU, F LU et al. Microstructure and macro properties of Al2O3 ceramics prepared by laser engineered net shaping. Ceramics International, 44, 14303-14310(2018).

    [63] Y HU, F NING, W CONG et al. Ultrasonic vibration-assisted laser engineering net shaping of ZrO2-Al2O3 bulk parts: effects on crack suppression, microstructure, and mechanical properties. Ceramics International, 44, 2752-2760(2018).

    [64] F NIU, D WU, G MA et al. Nanosized microstructure of Al2O3-ZrO2(Y2O3) eutectics fabricated by laser engineered net shaping. Scripta Materialia, 95, 39-41(2015).

    [65] F NIU, D WU, G MA et al. Rapid fabrication of eutectic ceramic structures by laser engineered net shaping. Procedia CIRP, 42, 91-95(2016).

    [66] S YAN, D WU, G MA et al. Nano-sized Al2O3-ZrO2 eutectic ceramic structures prepared by ultrasonic-assisted laser engineered net shaping. Materials Letters, 212, 8-11(2018).

    [67] F NIU, D WU, S ZHOU et al. Power prediction for laser engineered net shaping of Al2O3 ceramic parts. Journal of the European Ceramic Society, 34, 3811-3817(2014).

    [68] S YAN, D WU, F NIU et al. Effect of ultrasonic power on forming quality of nano-sized Al2O3-ZrO2 eutectic ceramic via laser engineered net shaping (LENS). Ceramics International, 44, 1120-1126(2018).

    [69] J SU H, J ZHANG, L LIU et al. Rapid growth and formation mechanism of ultrafine structural oxide eutectic ceramics by laser direct forming. Applied Physics Letters, 99, 221913(2011).

    [70] H LIU, H SU, Z SHEN et al. Preparation of large-size Al2O3/GdAlO3/ZrO2 ternary eutectic ceramic rod by laser directed energy deposition and its microstructure homogenization mechanism. Journal of Materials Science & Technology, 85, 218-223(2021).

    [71] H LIU, H SU, Z SHEN et al. One-step additive manufacturing and microstructure evolution of melt-grown Al2O3/GdAlO3/ZrO2 eutectic ceramics by laser directed energy deposition. Journal of the European Ceramic Society, 41, 3547-3558(2021).

    [72] J WILKES, C HAGEDORN Y, W MEINERS et al. Additive manufacturing of ZrO2-Al2O3 ceramic components by selective laser melting. Rapid Prototyping Journal, 19, 51-57(2013).

    [73] P AGGARANGSI, L BEUTH J. Localized Preheating Approaches for Reducing Residual Stress in Additive Manufacturing(2006).

    [74] Y HAGEDORN, N BALACHANDRAN, W MEINERS et al. SLM of Net-shaped High Strength Ceramics: New Opportunities for Producing Dental Restorations, 536-546(2011).

    [75] Z LIU, K SONG, B GAO et al. Microstructure and mechanical properties of Al2O3/ZrO2 directionally solidified eutectic ceramic prepared by laser 3D printing. Journal of Materials Science & Technology, 32, 320-325(2016).

    [76] J WILKES, C HAGEDORN Y, S OCYLOK et al. Rapid Manufacturing of Ceramic Parts by Selective Laser Melting(2010).

    [77] J WILKES, C HAGEDORN Y, W MEINERS et al. Additive manufacturing of ZrO2-Al2O3 ceramic components by selective laser melting. Rapid Prototyping Journal, 19, 51-57(2013).

    [78] K MISHRA G, P PAUL C, K RAI A et al. Experimental investigation on laser directed energy deposition based additive manufacturing of Al2O3 bulk structures. Ceramics International, 47, 5708-5720(2021).

    [79] S MEYERS, L DE LEERSNIJDER, J VLEUGELS et al. Direct laser sintering of reaction bonded silicon carbide with low residual silicon content. Journal of the European Ceramic Society, 38, 3709-3717(2018).

    [80] E DUBINENKO G, L ZINOVIEV A, N BOLBASOV E et al. Preparation of poly(l-lactic acid)/hydroxyapatite composite scaffolds by fused deposit modeling 3D printing. Materials Today: Proceedings, 22, 228-234(2020).

    [81] T MINASYAN, L LIU, Y HOLOVENKO et al. Additively manufactured mesostructured MoSi2-Si3N4 ceramic lattice. Ceramics International, 45, 9926-9933(2019).

    [82] H HONG M, K MIN B, H LEE D et al. Marginal fit of metal-ceramic crowns fabricated by using a casting and two selective laser melting processes before and after ceramic firing. Journal of Prosthetic Dentistry, 122, 475-481(2019).

    [83] D KING, J MIDDENDORF, K CISSEL et al. Selective laser melting for the preparation of an ultra-high temperature ceramic coating. Ceramics International, 45, 2466-2473(2019).

    Jiwei CAO, Pei WANG, Zhiyuan LIU, Changyong LIU, Jiamin WU, Zhangwei CHEN. Research Progress on Powder-based Laser Additive Manufacturing Technology of Ceramics[J]. Journal of Inorganic Materials, 2022, 37(3): 241
    Download Citation