Author Affiliations
1 School of Mechanical Engineering, Jiangnan University, Wuxi, Jiangsu 214122, China2 Jiangsu Provincial Key Laboratory of Advanced Food Manufacturing Equipment and Technology, Wuxi, Jiangsu 214122, China3 Suzhou Entry-Exit Inspection and Quarantine Bureau, Suzhou, Jiangsu 215021, Chinashow less
Fig. 1. Cross section of cladding layer and meshing. (a) Cross section of cladding layer; (b) meshing
Fig. 2. Comprehensive coefficient of heat transfer varing with temperature
Fig. 3. Geometry diagram of cross section of laser cladding layer
Fig. 4. Comparison between temperature field and metallographic structure of test piece
Fig. 5. Temperature fields of laser cladding. (a) Initial; (b) middle; (c) final; (d) cooling after 20 s
Fig. 6. Curves of temperature versus time
Fig. 7. Von Mises stress nephogram and displacement nephogram. (a) Von Mises stress; (b) displacement
Fig. 8. Stress distribution curves along different paths. (a) Along the Z axis in the middle of the bonding surface of the cladding layer and the matrix; (b) along the X axis in the middle of the matrix undersurface; (c) along the Y axis in the middle of the free end
Fig. 9. Temperature-time curves for different laser processing parameters. (a) Group A; (b) group B; (c) group C; (d) group D; (e) group E; (f) group F
Fig. 10. Stress distribution curves of different laser processing parameters along path 1
Fig. 11. Morphology of laser cladding specimens. (a) Front; (b) back
Fig. 12. Deformation of cladding specimens. (a) Photos; (b) deformation comparison
Number | Mesh size ofcladding layer /m | Mesh size ofmatrix /m | Maximumtemperature /℃ |
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1 | 0.0010 | 0.0050 | 1603.70 | 2 | 0.0015 | 0.0050 | 1599.06 | 3 | 0.0020 | 0.0050 | 1583.30 | 4 | 0.0025 | 0.0050 | 1566.03 | 5 | 0.0030 | 0.0050 | 1551.76 | 6 | 0.0050 | 0.0050 | 1464.02 |
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Table 1. The maximum temperature of model temperature field under different meshes
Group | Laserpower P /W | Scanning speedv /(mm·s-1) | Average value ofpeak temperature /℃ | Temperaturerange after cooling 10 s /℃ | Maximumdeformation /mm |
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A | 2000 | 5 | 1871.15 | 606.15-771.70 | 2.32 | B | 2500 | 5 | 2107.80 | 721.20-900.84 | 2.64 | C | 2500 | 10 | 1442.58 | 451.25-509.75 | 1.39 | D | 3000 | 10 | 1713.93 | 550.70-625.95 | 1.63 | E | 3000 | 20 | 1313.43 | 307.11-331.77 | 0.93 | F | 3500 | 20 | 1389.66 | 348.94-377.13 | 1.03 |
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Table 2. Grouping and calculation results of laser process parameters