• Acta Photonica Sinica
  • Vol. 50, Issue 2, 208 (2021)
Yangjin LI1, Xian FAN1, Guanfu LONG1, Nanfeng ZHANG1、2, Yanxi ZHANG1, Deyong YOU1, and Xiangdong GAO1
Author Affiliations
  • 1Guangdong Provincial Welding Engineering Technology Research Center, Guangdong University of Technology, Guangzhou50006, China
  • 2Huangpu Customs Technical Center, Dongguan, Guangdong53076, China
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    DOI: 10.3788/gzxb20215002.0214002 Cite this Article
    Yangjin LI, Xian FAN, Guanfu LONG, Nanfeng ZHANG, Yanxi ZHANG, Deyong YOU, Xiangdong GAO. Spatter Dynamic Recognition and Feature Analysis During High-power Disk Laser Welding[J]. Acta Photonica Sinica, 2021, 50(2): 208 Copy Citation Text show less
    High-power disk laser bead on plate welding
    Fig. 1. High-power disk laser bead on plate welding
    Eight frames of consecutive spatter images
    Fig. 2. Eight frames of consecutive spatter images
    Schematic diagram of spatter recognition
    Fig. 3. Schematic diagram of spatter recognition
    Definition of spatter radius
    Fig. 4. Definition of spatter radius
    Definition of spatter direction
    Fig. 5. Definition of spatter direction
    Definition of searching region
    Fig. 6. Definition of searching region
    Flow chart of spatter recognition algorithm
    Fig. 7. Flow chart of spatter recognition algorithm
    Spatter recognition effect
    Fig. 8. Spatter recognition effect
    Regionalism curve of weld seam width
    Fig. 9. Regionalism curve of weld seam width
    Volume and grayscale of spatters
    Fig. 10. Volume and grayscale of spatters
    uSearching information database St(u,v)
    1Centroid abscissa x of initial spatter
    2Centroid ordinate y of initial spatter
    3Centroid ordinate y of initial spatter
    4Grayscale of initial spatter
    5Average grayscale of initial spatter
    6Radius of initial spatter
    7Speed of initial spatter
    8Variation of centroid abscissa x
    9Variation of centroid ordinate y
    10Number of initial spatter image frames
    11Centroid abscissa x of current spatter
    12Centroid ordinate y of current spatter
    13Area of current spatter
    14Grayscale of current spatter
    15Average grayscale of current spatter
    16Radius of current spatter
    17Speed of current spatter
    18Direction of spatter
    19Number of times the spatter appeared
    20Number of times the spatter disappeared
    Table 1. Information of spatter searching data-base
    Image sequence FSpatter volume/pixelProportion of volume greater than 1 000Proportion of volume greater than 500
    A(601~800f)19 4821%6.5%
    B(1101~1300f)32 3763.5%9%
    C(1801~2000f)28 5802.5%7.5%
    Table 2. Statistic of spatter volume of A, B, C regions
    Image sequence FSpatter grayscaleProportion of grayscale greater than 35 000Proportion of grayscale greater than 20 000

    A(601~800f)

    B(1 101~1 300f)

    C(1 801~2 000f)

    1 539 800

    2 195 000

    1 916 100

    2.5%

    6.5%

    3%

    10.5%

    17.5%

    16%

    Table 3. Statistic of spatter grayscale of A, B, C regions
    Yangjin LI, Xian FAN, Guanfu LONG, Nanfeng ZHANG, Yanxi ZHANG, Deyong YOU, Xiangdong GAO. Spatter Dynamic Recognition and Feature Analysis During High-power Disk Laser Welding[J]. Acta Photonica Sinica, 2021, 50(2): 208
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