Author Affiliations
1School of Mechanical Engineering, Hunan University of Technology, Zhuzhou , Hunan 412007, China2School of Mechanical Engineering, Hubei University of Arts and Science, Xianyang , Hubei 441053, Chinashow less
Fig. 1. Energy transfer process from femtosecond laser source to crystal lattice
Fig. 2. Geometric model and meshing.(a)Size shape;(b)meshing
Fig. 3. Variation of the electron and lattice temperatures of the tooth surface for a duration of 30 ps
Fig. 4. Lattice temperature distribution of the tooth surface along the axial and radial directions. (a) Axial direction; (b) radial direction
Fig. 5. Profile and temperature distribution of tooth ablation pit at different laser energy densities.(a)1.04 J·cm-2;(b)5.25 J·cm-2
Fig. 6. Femtosecond laser processing system
Fig. 7. SEM images of ablated crater at different laser energy densities.(a)1.04 J·cm-2;(b)5.25 J·cm-2
Fig. 8. Three-dimensional ultra depth of field microscope images of ablated crater at different laser energy densities.(a)1.04 J·cm-2;(b)5.25 J·cm-2
Fig. 9. Comparison of the pit diameter and ablation depth of the axisymmetric model with the experimental values at different laser energy densities.(a)1.04 J·cm-2;(b)5.25 J·cm-2
Element | C | Cr | Ni |
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Mass fraction /% | 0.18 | 1.5 | 4.25 | Absorption rate | 0.833 | 0.361 | 0.284 |
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Table 1. Chemical composition of gear material 18Cr2Ni4WA
Parameter | Value | Parameter | Value |
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Thermal conductivity of electrons /(W·m-1·K-1) | 78.4 | Density /(kg·m-3) | 7800 | Electron heat capacity /(J·m-3·K-1) | 706.4 | Fermi temperature /K | 1.28×105 | Lattice heat capacity /(J·m-3·K-1) | 3.6×106 | Melting temperature /K | 1724 | Coupling coefficient /(W·m-3·K-1) | 130×1016 | Heat of evaporation Ωvap /(J·g-1) | 6288 | Absorption coefficient /m-1 | 4.97×107 | Vaporization temperature /K | 3023 | Reflectivity | 0.64 | | |
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Table 2. Material characteristics
Parameter | Value | Parameter | Value |
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Laser spot radius /μm | 20 | Peak laser power /W | 4×109 | Laser fluence /(J·cm-2) | 1.04~5.25 | Pulse width /fs | 800 | Average power /W | 7 | Wavelength λ /nm | 1030 |
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Table 3. Laser parameters
Laser powerP /W | Laser energyF /μJ | Laser fluenceI0 /(J·cm-2) | Ablation diameter D /μm | Ablation depth H /μm |
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Predictive value | Experimental value | Predictive value | Experimental value |
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1.3 | 13 | 1.04 | 46.52 | 44.581 | 3.28 | 3.147 | 2.2 | 22 | 1.75 | 51.08 | 50.027 | 3.98 | 4.461 | 4.9 | 49 | 3.90 | 63.86 | 63.001 | 4.98 | 4.228 | 5.8 | 58 | 4.62 | 67.1 | 67.564 | 5.12 | 5.306 | 6.6 | 66 | 5.25 | 68.02 | 69.041 | 5.17 | 6.425 |
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Table 4. Predicted and experimental values of different parameters for gear material 18Cr2Ni4WA