Author Affiliations
1State Key Laboratory of Robotics, Shenyang Institute of Automation, Chinese Academy of Sciences, Shenyang 110016, Liaoning, China2Institutes for Robotics and Intelligent Manufacturing, Chinese Academy of Sciences, Shenyang 110169, Liaoning, China3University of Chinese Academy of Sciences, Beijing 100049, Chinashow less
Fig. 1. WJGL processing system. (a) Schematic of test equipment; (b) schematic of laser-waterjet coupling system; (c) photograph of key components in processing system
Fig. 2. Schematics of scanning paths of WJGL spiral drilling. (a) Single-step spiral scanning mode; (b) multi-step spiral scanning mode
Fig. 3. Material removal mechanism of WJGL processing. (a) Before laser action ; (b) formation of molten pool and vapor; (c) generation of plasma plumes and shock waves ; (d) after laser action
Fig. 4. Optical microscope images of surface morphologies at entrances and exits of micro-holes under different single pulse energy values. (a1)‒(a5) Entrance; (b1)‒(b5) exit
Fig. 5. Size and taper of micro-hole versus single pulse energy
Fig. 6. Optical microscope images of surface morphologies at entrances and exits of micro-holes under different scanning speeds. (a1)‒(a5) Entrance; (b1)‒(b5) exit
Fig. 7. Size and taper of micro-hole versus scanning speed
Fig. 8. Optical microscope images of surface morphologies at entrances and exits of micro-holes under different feed times. (a1)‒(a5) Entrance; (b1)‒(b5) exit
Fig. 9. Size and taper of micro-hole versus feed time
Fig. 10. Optical microscope images of surface morphologies at entrances and exits of micro-holes under different scanning times. (a1)‒(a5) Entrance; (b1)‒(b5) exit
Fig. 11. Size and taper of micro-hole versus scanning time
Fig. 12. Optical microscope images of surface morphologies at entrances and exits of micro-holes processed by SSSM/MSSM. (a)(c) SSSM; (b)(d) MSSM
Element | Al | Cr | Co | Mo | Ta | W | Re | Ru | Ni |
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Mass fraction /% | 6 | 5 | 12 | 1 | 8 | 6 | 5 | 3 | Bal. |
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Table 1. Nominal compositions of DD91 nickel-based single crystal superalloys
Method | Diameter /μm | | Roundness /μm | Taper /(°) |
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Entrance | Exit | | Entrance | Exit |
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MSSM | 1015 | 1005 | | 15 | 16 | 0.29 | SSSM | 1032 | 998 | | 20 | 27 | 0.97 |
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Table 2. Comparison of MSSM/SSSM processing effects