• Chinese Journal of Lasers
  • Vol. 51, Issue 16, 1602404 (2024)
Shunshan Wang1、2、3, Hongchao Qiao1、2、*, Zhihe Cao1、2, Jinsheng Liang1、2、3, Dongyu Han1、2, and Jibin Zhao1、2
Author Affiliations
  • 1State Key Laboratory of Robotics, Shenyang Institute of Automation, Chinese Academy of Sciences, Shenyang 110016, Liaoning, China
  • 2Institutes for Robotics and Intelligent Manufacturing, Chinese Academy of Sciences, Shenyang 110169, Liaoning, China
  • 3University of Chinese Academy of Sciences, Beijing 100049, China
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    DOI: 10.3788/CJL231117 Cite this Article Set citation alerts
    Shunshan Wang, Hongchao Qiao, Zhihe Cao, Jinsheng Liang, Dongyu Han, Jibin Zhao. Experimental Research on Waterjet‑Guided Laser Processing of Microholes in Single Crystal Ni‑Based Superalloys[J]. Chinese Journal of Lasers, 2024, 51(16): 1602404 Copy Citation Text show less
    WJGL processing system. (a) Schematic of test equipment; (b) schematic of laser-waterjet coupling system; (c) photograph of key components in processing system
    Fig. 1. WJGL processing system. (a) Schematic of test equipment; (b) schematic of laser-waterjet coupling system; (c) photograph of key components in processing system
    Schematics of scanning paths of WJGL spiral drilling. (a) Single-step spiral scanning mode; (b) multi-step spiral scanning mode
    Fig. 2. Schematics of scanning paths of WJGL spiral drilling. (a) Single-step spiral scanning mode; (b) multi-step spiral scanning mode
    Material removal mechanism of WJGL processing. (a) Before laser action ; (b) formation of molten pool and vapor; (c) generation of plasma plumes and shock waves ; (d) after laser action
    Fig. 3. Material removal mechanism of WJGL processing. (a) Before laser action ; (b) formation of molten pool and vapor; (c) generation of plasma plumes and shock waves ; (d) after laser action
    Optical microscope images of surface morphologies at entrances and exits of micro-holes under different single pulse energy values. (a1)‒(a5) Entrance; (b1)‒(b5) exit
    Fig. 4. Optical microscope images of surface morphologies at entrances and exits of micro-holes under different single pulse energy values. (a1)‒(a5) Entrance; (b1)‒(b5) exit
    Size and taper of micro-hole versus single pulse energy
    Fig. 5. Size and taper of micro-hole versus single pulse energy
    Optical microscope images of surface morphologies at entrances and exits of micro-holes under different scanning speeds. (a1)‒(a5) Entrance; (b1)‒(b5) exit
    Fig. 6. Optical microscope images of surface morphologies at entrances and exits of micro-holes under different scanning speeds. (a1)‒(a5) Entrance; (b1)‒(b5) exit
    Size and taper of micro-hole versus scanning speed
    Fig. 7. Size and taper of micro-hole versus scanning speed
    Optical microscope images of surface morphologies at entrances and exits of micro-holes under different feed times. (a1)‒(a5) Entrance; (b1)‒(b5) exit
    Fig. 8. Optical microscope images of surface morphologies at entrances and exits of micro-holes under different feed times. (a1)‒(a5) Entrance; (b1)‒(b5) exit
    Size and taper of micro-hole versus feed time
    Fig. 9. Size and taper of micro-hole versus feed time
    Optical microscope images of surface morphologies at entrances and exits of micro-holes under different scanning times. (a1)‒(a5) Entrance; (b1)‒(b5) exit
    Fig. 10. Optical microscope images of surface morphologies at entrances and exits of micro-holes under different scanning times. (a1)‒(a5) Entrance; (b1)‒(b5) exit
    Size and taper of micro-hole versus scanning time
    Fig. 11. Size and taper of micro-hole versus scanning time
    Optical microscope images of surface morphologies at entrances and exits of micro-holes processed by SSSM/MSSM. (a)(c) SSSM; (b)(d) MSSM
    Fig. 12. Optical microscope images of surface morphologies at entrances and exits of micro-holes processed by SSSM/MSSM. (a)(c) SSSM; (b)(d) MSSM
    ElementAlCrCoMoTaWReRuNi
    Mass fraction /%651218653Bal.
    Table 1. Nominal compositions of DD91 nickel-based single crystal superalloys
    MethodDiameter /μmRoundness /μmTaper /(°)
    EntranceExitEntranceExit
    MSSM1015100515160.29
    SSSM103299820270.97
    Table 2. Comparison of MSSM/SSSM processing effects
    Shunshan Wang, Hongchao Qiao, Zhihe Cao, Jinsheng Liang, Dongyu Han, Jibin Zhao. Experimental Research on Waterjet‑Guided Laser Processing of Microholes in Single Crystal Ni‑Based Superalloys[J]. Chinese Journal of Lasers, 2024, 51(16): 1602404
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