• Journal of the European Optical Society-Rapid Publications
  • Vol. 18, Issue 1, 2022003 (2022)
Heike Müller1、*, Thomas Waak2, Uwe Birnbaum2, Georg Böhm1, and Thomas Arnold1、3
Author Affiliations
  • 1Leibniz Institute of Surface Engineering (IOM), Permoserstraße 15, 04318 Leipzig, Germany
  • 2JENOPTIK Optical Systems GmbH, Göschwitzer Straße 25, 07745 Jena, Germany
  • 3Institute of Manufacturing Science and Engineering, TU Dresden, 01062 Dresden, Germany
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    DOI: 10.1051/jeos/2022003 Cite this Article
    Heike Müller, Thomas Waak, Uwe Birnbaum, Georg Böhm, Thomas Arnold. Atmospheric Plasma Jet processing for figure error correction of an optical element made from S-BSL7[J]. Journal of the European Optical Society-Rapid Publications, 2022, 18(1): 2022003 Copy Citation Text show less

    Abstract

    To meet the increasing market demand for optical components, Plasma Jet Machining (PJM) of Borosilicate Crown Glass (BCG), which can be an alternative to Fused Silica, is presented. Surface figure error correction was performed by applying reactive plasma jet etching, where a fluorine-containing microwave driven plasma jet is employed to reduce the figure error in a deterministic dwell-time controlled dry etching process. However, some of the glass constituents of BCG cause the formation of a residual layer during surface treatment which influences the local material removal. By heating the substrate to about TS = 325 °C to 350 °C during processing, the etching behavior can clearly be improved. Geometric conditions of the optical element nevertheless lead to a characteristic temperature distribution on the substrate surface, which requires an adjustment of the local dwell times in order to obtain the required material removal. Furthermore, the resulting local surface roughness is also influenced by the surface temperature distribution. It is shown that figure error can be significantly reduced by taking the local temperature distribution and resulting local etching rates into account. A subsequent polishing step smoothens roughness features occurring during etching to provide optical surface quality.To meet the increasing market demand for optical components, Plasma Jet Machining (PJM) of Borosilicate Crown Glass (BCG), which can be an alternative to Fused Silica, is presented. Surface figure error correction was performed by applying reactive plasma jet etching, where a fluorine-containing microwave driven plasma jet is employed to reduce the figure error in a deterministic dwell-time controlled dry etching process. However, some of the glass constituents of BCG cause the formation of a residual layer during surface treatment which influences the local material removal. By heating the substrate to about TS = 325 °C to 350 °C during processing, the etching behavior can clearly be improved. Geometric conditions of the optical element nevertheless lead to a characteristic temperature distribution on the substrate surface, which requires an adjustment of the local dwell times in order to obtain the required material removal. Furthermore, the resulting local surface roughness is also influenced by the surface temperature distribution. It is shown that figure error can be significantly reduced by taking the local temperature distribution and resulting local etching rates into account. A subsequent polishing step smoothens roughness features occurring during etching to provide optical surface quality.
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    Heike Müller, Thomas Waak, Uwe Birnbaum, Georg Böhm, Thomas Arnold. Atmospheric Plasma Jet processing for figure error correction of an optical element made from S-BSL7[J]. Journal of the European Optical Society-Rapid Publications, 2022, 18(1): 2022003
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