Fig. 1. Schematic of slab detection system. (a) Side view; (b) top view
Fig. 2. Schematic of binocular structured light measurement system
Fig. 3. Measurement system of rail bearing platform
Fig. 4. Binocular stereo vision measurement model
Fig. 5. Point cloud data of rail bearing platform
Fig. 6. Point cloud data extraction. (a) Sum of Z coordinates of each contour; (b) Spearman rank correlation coefficient; (c) contour extraction effect of rail bearing platform profile; (d) Z coordinates of single rail bearing platform contour profile; (e) Spearman rank correlation coefficient; (f) data extraction effect of clamp surface and bearing surface
Fig. 7. Extraction effect of point cloud data of rail bearing platform
Fig. 8. Calculating distance of single rail bearing platform jaw. (a) Determination of intersection point of single contour; (b) spatial straight line fitting
Fig. 9. Calculation of center distance between two neighboring casings of same bearing surface. (a) Monocular sensor point cloud data; (b) binocular sensor point cloud data; (c) filtered point cloud data
Fig. 10. Measurement error of binocular structured light system. (a) Measurement error of bearing surface slope; (b) measurement error of angle between rail bearing surface and jaw surface; (c) measurement error of jaw distance of single rail bearing platform; (d) measurement error of center distance of adjacent casings
Parameter | Allowable deviation | Number of tests per batch |
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Slope of bearing surface /(°) | ±0.1 | All | Left clamp angle /(°) | ±1.0 | 10 | Right clamp angle /(°) | ±1.0 | 10 | Jaw distance of rail bearing platform /mm | ±0.5 | All | Center distance of adjacent casing /mm | ±0.5 | All |
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Table 1. Testing standard of rail bearing platform parameters
Testing item | Slope of bearingsurface /(°) | Left clampangle /(°) | Right clampangle /(°) | Jaw distance ofbearing platform /mm | Center distance ofadjacent casing /mm |
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Standard value (MINOLTA) | 1.36 | 111.78 | 110.54 | 377.37 | 232.72 | Value 1 | 1.37 | 111.68 | 110.54 | 377.65 | 232.53 | Value 2 | 1.37 | 111.58 | 110.74 | 377.67 | 232.56 | Value 3 | 1.37 | 111.85 | 110.72 | 377.62 | 232.58 | Value 4 | 1.34 | 111.66 | 110.48 | 377.20 | 232.65 | Value 5 | 1.38 | 111.84 | 110.65 | 377.65 | 232.49 | Value 6 | 1.37 | 111.58 | 110.36 | 377.47 | 232.55 |
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Table 2. Measurement results of binocular structured light system