• Chinese Journal of Lasers
  • Vol. 49, Issue 10, 1002401 (2022)
Qiang Liu1、4、*, Jian Wang1、5, Pengpeng Sun1、6, Ming Li2, Hui Wang3, Zhenshuo Yin1、4, Liuquan Wang1、5, and Kunhang Li3
Author Affiliations
  • 1School of Mechanical Engineering and Automation, Beihang University, Beijing 100191, China
  • 2Xi’an Institute of Optics and Precision Mechanics, Chinese Academy of Sciences, Xi’an 710119, Shaanxi, China
  • 3AECC Shenyang Liming Aero-Engine Co., Ltd., Shenyang 110043, Liaoning, China
  • 4Jiangxi Research Institute of Beihang University, Nanchang 330096, Jiangxi, China
  • 5Beijing Engineering Technological Research Center of High-Efficient and Green CNC Machining Process and Equipment, Beijing 100191, China
  • 6DSTI Innovation Center of High-Efficient CNC Machining Technology, Beijing 100191, China
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    DOI: 10.3788/CJL202249.1002401 Cite this Article Set citation alerts
    Qiang Liu, Jian Wang, Pengpeng Sun, Ming Li, Hui Wang, Zhenshuo Yin, Liuquan Wang, Kunhang Li. Research and Development of Key Technologies and Equipment for Multiaxis CNC Laser Engraving[J]. Chinese Journal of Lasers, 2022, 49(10): 1002401 Copy Citation Text show less
    Schematic of chemical milling process
    Fig. 1. Schematic of chemical milling process
    Schematic of primary and secondary laser engraving process. (a) Section of laser engraving; (b) erosion ratio and processing line of laser engraving
    Fig. 2. Schematic of primary and secondary laser engraving process. (a) Section of laser engraving; (b) erosion ratio and processing line of laser engraving
    Schematic of automatic programming of laser engraving
    Fig. 3. Schematic of automatic programming of laser engraving
    Automatic generation of complex tool path for laser engraving. (a) Program results of primary engraving; (b) program results of secondary engraving
    Fig. 4. Automatic generation of complex tool path for laser engraving. (a) Program results of primary engraving; (b) program results of secondary engraving
    B-spline fitting accuracy of laser engraving position points. (a) Fitting accuracy of complete B-spline curve;(b) fitting accuracy of segmented B-spline curve
    Fig. 5. B-spline fitting accuracy of laser engraving position points. (a) Fitting accuracy of complete B-spline curve;(b) fitting accuracy of segmented B-spline curve
    Fitting accuracy of segmented double B-spline trajectory. (a) Fitting accuracy of segmented B-spline curve of laser engraving position; (b) fitting accuracy of segmented B-spline curve of laser engraving direction
    Fig. 6. Fitting accuracy of segmented double B-spline trajectory. (a) Fitting accuracy of segmented B-spline curve of laser engraving position; (b) fitting accuracy of segmented B-spline curve of laser engraving direction
    Angular accuracy of laser engraving attitude point
    Fig. 7. Angular accuracy of laser engraving attitude point
    Simulation results of optical electromechanical collaborative optimization algorithm
    Fig. 8. Simulation results of optical electromechanical collaborative optimization algorithm
    Optimization results of laser engraving process parameters; (a) Optimization results of engraving process parameters under equal weight; (b) optimization results of engraving process parameters under unequal weight
    Fig. 9. Optimization results of laser engraving process parameters; (a) Optimization results of engraving process parameters under equal weight; (b) optimization results of engraving process parameters under unequal weight
    Principle and prototype composition of 6-axis 5-linkage intelligent NC laser engraving machine tool. (a) Schematic of main equipment; (b) function model of system
    Fig. 10. Principle and prototype composition of 6-axis 5-linkage intelligent NC laser engraving machine tool. (a) Schematic of main equipment; (b) function model of system
    Optical transmission system. (a) Design drawing of optical transmission system; (b) hardware of optical transmission system
    Fig. 11. Optical transmission system. (a) Design drawing of optical transmission system; (b) hardware of optical transmission system
    Composition of opto-mechatronics cooperative control system
    Fig. 12. Composition of opto-mechatronics cooperative control system
    Software function block diagram of opto-mechatronics cooperative control system
    Fig. 13. Software function block diagram of opto-mechatronics cooperative control system
    Engineering prototype and laser engraving process. (a) Engineering prototype; (b) laser engraving process
    Fig. 14. Engineering prototype and laser engraving process. (a) Engineering prototype; (b) laser engraving process
    Laser engraving results of engineering sample. (a) Primary engraving; (b) primary stripping; (c) secondary engraving; (d) secondary stripping
    Fig. 15. Laser engraving results of engineering sample. (a) Primary engraving; (b) primary stripping; (c) secondary engraving; (d) secondary stripping
    Laser grooving and removing chemical milling adhesive of primary engraving. (a) Laser grooving of primary engraving; (b) effect after removing chemical milling adhesive
    Fig. 16. Laser grooving and removing chemical milling adhesive of primary engraving. (a) Laser grooving of primary engraving; (b) effect after removing chemical milling adhesive
    Laser grooving and removing chemical milling adhesive of secondary engraving
    Fig. 17. Laser grooving and removing chemical milling adhesive of secondary engraving
    Secondary chemical milling results of engineering sample. (a) Actual part; (b) measured result
    Fig. 18. Secondary chemical milling results of engineering sample. (a) Actual part; (b) measured result
    Trajectory curveConstraint of fitting error /mmNumber of control pointsActual fitting error /mm
    Max errorAverage error
    Complete B-spline curve0.008Total:730.007850.00209
    Segmented B-spline curve (6 segment)0.008Each segment: 4,4,4,4,4,40.007760.00315
    Table 1. Comparison of different trajectory curves of laser engraving position points
    Segmented B-spline curveConstraint of fitting error /mmNumber of control pointsActual fitting error /mm
    Max errorAverage error
    C(u)0.005Each segment: 7,8,4,8,7,160.004850.00189
    H(u)0.005Each segment: 17,14,4,15,16,150.004560.00085
    Table 2. Laser engraving trajectory of segmented double B-spline curve
    Variable parameterConstraint conditionVariable parameterValueVariable parameterValue
    vm/(mm·s-1){100,100,100}vcmd/(mm·s-1)40vheat/(mm·s-1)15
    Am/(mm·s-2){1000,1000,1000}vstart/(mm·s-1)0Ts/s0.002
    Jm/(mm·s-3){5000,5000,5000}vend/(mm·s-1)0αm/%50
    Table 3. Simulation conditions of optical electromechanical collaborative optimization
    ParameterSpeed /(mm·s-1)Laser energy density /(J·mm-2)Duty ratioFrequency /HzIncident angle /(°)
    κPra-opt-i100380500090
    κPra-i0-1003-121-1000-500060-120
    Table 4. Optimization constraints of laser engraving process parameters
    Qiang Liu, Jian Wang, Pengpeng Sun, Ming Li, Hui Wang, Zhenshuo Yin, Liuquan Wang, Kunhang Li. Research and Development of Key Technologies and Equipment for Multiaxis CNC Laser Engraving[J]. Chinese Journal of Lasers, 2022, 49(10): 1002401
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