Author Affiliations
1Mechanical and Electrical Engineering, Quzhou College of Technology, Quzhou , Zhejiang 324000, China2Institute of Laser Advanced Manufacturing, Zhejiang University of Technology, Hangzhou , Zhejiang 3100273Hongwuhuan Machinery Co., Ltd., Quzhou , Zhejiang 324000, Chinashow less
Fig. 1. Rockwell hardness of cladding sample surface and its testing error
Fig. 2. Effect of laser power on Rockwell hardness of cladding layer surface under different scanning speeds
Fig. 3. Effect of powder feeding rate on Rockwell hardness of cladding layer surface under different scanning speeds
Fig. 4. Effect of scanning speed on Rockwell hardness of cladding layer surface under different power feeding rates
Fig. 5. Surface macro appearance of laser cladding layer prepared at different process parameters
Fig. 6. Geometric morphology of laser cladding layer prepared at different process parameters
Fig. 7. Effect of process parameters on geometric width of cladding layer
Fig. 8. Average geometric width of cladding layer and its testing error
Fig. 9. Effect of process parameters on geometric height of cladding layer
Fig. 10. Average geometric height of cladding layer and its testing error
Fig. 11. Microstructures of cladding layer of samples 1# and 8#. (a) Sample 1#; (b) sample 8#
Fig. 12. Three-dimensional morphology of cross-section of cladding layer prepared at optimal process parameters
Fig. 13. Microhardness distribution of laser cladding prepared at optimal process parameters
Fig. 14. Microhardness of cladding layer prepared at optimal process parameters and its testing error
Element | Cr | Si | Mo | C | Ni | Mn | Fe |
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Mass fraction /% | 18.31 | 3.50 | 5.0 | 0.6 | 28.0 | 0.55 | Bal. |
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Table 1. Chemical composition of Fe35A alloy powder for cladding
No. | Laser power /W | Scanning speed /(mm·s-1) | Powder feeding rate /(g·min-1) |
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1# | 2100 | 5 | 15 | 2# | 2100 | 6 | 22.5 | 3# | 2100 | 7 | 30 | 4# | 2400 | 7 | 22.5 | 5# | 2400 | 6 | 15 | 6# | 2400 | 5 | 30 | 7# | 2700 | 7 | 15 | 8# | 2700 | 5 | 22.5 | 9# | 2700 | 6 | 30 |
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Table 2. Laser cladding parameters
No. | 1# | 2# | 3# | 4# | 5# | 6# | 7# | 8# | 9# |
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Hardness /HRC | 42.0 | 35.0 | 36.3 | 36.8 | 36.9 | 35.4 | 36.0 | 34.8 | 35.8 |
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Table 3. Average Rockwell hardness of Fe35A cladding layer prepared with different laser parameters