Author Affiliations
1Shandong Provincial Key Laboratory of Special Welding Technology, School of Materials Science and Engineering, Harbin Institute of Technology (Weihai), Weihai 264209, Shandong, China2State Key Laboratory of Advanced Welding and Joining, Harbin Institute of Technology, Harbin 150001, Heilongjiang, China3CRRC Qingdao Sifang Co., LTD., Qingdao 266111, Shandong, Chinashow less
Fig. 1. Schematic of micro-texture preparation by nanosecond laser
Fig. 2. Schematic of single-side resistance spot welding
Fig. 3. Schematic of tensile-shear testing on SUS304/GFRP joint by single-side resistance spot welding
Fig. 4. 3D morphologies of micro-textures with different widths on stainless surface. (a) Untreated; (b) 0.1 mm; (c) 0.2 mm; (d) 0.3 mm; (e) 0.4 mm; (f) 0.5 mm
Fig. 5. Contact angles of molten GFRPs on SUS304 surfaces with different micro-texture widths
Fig. 6. Macroscopic morphologies of typical stainless steel /GFRP joint. (a) Front surface; (b) back surface
Fig. 7. Optical morphologies of typical stainless steel/GFRP joints at interface under different micro-texture widths. (a) Untreated; (b) 0.1 mm; (c) 0.2 mm; (d) 0.3 mm; (e) 0.4 mm; (f) 0.5 mm
Fig. 8. SEM morphologies of interfaces of typical stainless steel/GFRP joints with different micro-texture widths. (a) 0.1 mm; (b) 0.2 mm; (c) 0.3 mm; (d) 0.4 mm; (e) 0.5 mm
Fig. 9. Elements distributions of interfaces of typical stainless steel/GFRP joints along different paths. (a) Line 1; (b) line 2; (c) line 3; (d) line 4
Fig. 10. Tensile-shear force values of stainless steel/GFRP joints with different micro-texture widths
Fig. 11. 3D fracture images of SUS304/GFRP joints
Fig. 12. Fracture morphologies of typical stainless steel/GFRP joints. (a1)‒(a3) Fracture at GFRP side without micro-texture; (b1)‒(b3) fracture at stainless steel side without micro-texture; (c1)‒(c3) fracture at stainless steel side with micro-texture; (d1)‒(d3) fracture at GFRP side with micro-texture
Fig. 13. Mechanism of single-side resistance spot welding of stainless steel/GFRP under micro-texture control. (a) Macroscopic heat conduction joining; (b) untreated; (c) micro-texture width is suitable; (d) micro-texture width is wide or narrow
Element | C | Mn | Si | Cr | Ni | S | Fe |
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Mass fraction /% | 0.03 | 1.50 | 0.75 | 18.00‒20.00 | 8.00‒10.00 | 0.02 | Bal. |
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Table 1. Chemical compositions of 304 stainless steel
Process parameter | Value |
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Laser power /W | 80 | Scanning speed /(mm·s-1) | 1000 | Defocus distance /mm | 0 | Width of micro-texture /mm | 0.1, 0.2, 0.3, 0.4, 0.5 |
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Table 2. Process parameters of laser texturing platform
Process parameter | Value |
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Welding current /A | 2600 | Welding time /s | 1.0 | Electrode pressure /MPa | 0.3 | Negative electrode outer diameter /mm | 20 | Negative electrode inner diameter /mm | 16 | Positive electrode diameter /mm | 10 |
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Table 3. Process parameters of single-side resistance spot welding