• Laser & Optoelectronics Progress
  • Vol. 57, Issue 8, 081004 (2020)
Qiang Li1, Shuguang Zeng1、*, Sheng Zheng1, Yanshan Xiao1, Shaowei Zhang1, and Xiaolei Li2
Author Affiliations
  • 1College of Science, China Three Gorges University, Yichang, Hubei 443002, China
  • 2College of Electrical Engineering & Renewable Energy, China Three Gorges University, Yichang, Hubei 443002, China;
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    DOI: 10.3788/LOP57.081004 Cite this Article Set citation alerts
    Qiang Li, Shuguang Zeng, Sheng Zheng, Yanshan Xiao, Shaowei Zhang, Xiaolei Li. Machine Vision Based Detection Method for Surface Crack of Ceramic Tile[J]. Laser & Optoelectronics Progress, 2020, 57(8): 081004 Copy Citation Text show less
    Image of ceramic tile. (a) Crack image; (b) surface gray distribution map
    Fig. 1. Image of ceramic tile. (a) Crack image; (b) surface gray distribution map
    Process of surface crack detection of ceramic tile based on PCA method. (a) Red channel image of ceramic tile; (b) results of sample centralization; (c) covariance matrix of centralization matrix displays with two-dimensional image; (d) projection matrix displays with two-dimensional image; (e) dimension-reduced post-sample matrix displays with two-dimensional image; (f) reconstruction of h=20; (g) results of difference between graph (f) and graph (a); (h) results of crack detection
    Fig. 2. Process of surface crack detection of ceramic tile based on PCA method. (a) Red channel image of ceramic tile; (b) results of sample centralization; (c) covariance matrix of centralization matrix displays with two-dimensional image; (d) projection matrix displays with two-dimensional image; (e) dimension-reduced post-sample matrix displays with two-dimensional image; (f) reconstruction of h=20; (g) results of difference between graph (f) and graph (a); (h) results of crack detection
    Effect of principal component h on defects. (a) Red channel image of ceramic tile; (b) h=10 reconstruction image; (c) h=15 reconstruction image; (d) h=20 reconstructed image; (e) h=25 reconstructed image; (f) h=30 reconstructed image
    Fig. 3. Effect of principal component h on defects. (a) Red channel image of ceramic tile; (b) h=10 reconstruction image; (c) h=15 reconstruction image; (d) h=20 reconstructed image; (e) h=25 reconstructed image; (f) h=30 reconstructed image
    Crack detection process of ceramic tile in texture area. (a) Red channel image of ceramic tile; (b) h=20 reconstruction image; (c) result of difference between graph (b) and graph (a); (d) result of crack detection
    Fig. 4. Crack detection process of ceramic tile in texture area. (a) Red channel image of ceramic tile; (b) h=20 reconstruction image; (c) result of difference between graph (b) and graph (a); (d) result of crack detection
    Test results of different algorithms. (a) Red channel image of ceramic tile; (b) Canny operator; (c) discrete wavelet transform; (d) automatic area growth; (e) our algorithm
    Fig. 5. Test results of different algorithms. (a) Red channel image of ceramic tile; (b) Canny operator; (c) discrete wavelet transform; (d) automatic area growth; (e) our algorithm
    AlgorithmNumber oferrors /blockAccuracy /%
    Canny2080
    Discrete wavelet transform1585
    Automatic area growth method1090
    Proposed method496
    Table 1. Detection rate of different algorithms
    Qiang Li, Shuguang Zeng, Sheng Zheng, Yanshan Xiao, Shaowei Zhang, Xiaolei Li. Machine Vision Based Detection Method for Surface Crack of Ceramic Tile[J]. Laser & Optoelectronics Progress, 2020, 57(8): 081004
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