Fiber sensors are commonly used to detect environmental, physiological, optical, chemical, and biological factors. Thermally drawn fibers offer numerous advantages over other commercial products, including enhanced sensitivity, accuracy, improved functionality, and ease of manufacturing. Multimaterial, multifunctional fibers encapsulate essential internal structures within a microscale fiber, unlike macroscale sensors requiring separate electronic components. The compact size of fiber sensors enables seamless integration into existing systems, providing the desired functionality. We present a multimodal fiber antenna monitoring, in real time, both the local deformation of the fiber and environmental changes caused by foreign objects in proximity to the fiber. Time domain reflectometry propagates an electromagnetic wave through the fiber, allowing precise determination of spatial changes along the fiber with exceptional resolution and sensitivity. Local changes in impedance reflect fiber deformation, whereas proximity is detected through alterations in the evanescent field surrounding the fiber. The fiber antenna operates as a waveguide to detect local deformation through the antisymmetric mode and environmental changes through the symmetric mode. This multifunctionality broadens its application areas from biomedical engineering to cyber–physical interfacing. In antisymmetric mode, the device can sense local changes in pressure, and, potentially, temperature, pH, and other physiological conditions. In symmetric mode, it can be used in touch screens, environmental detection for security, cyber–physical interfacing, and human–robot interactions.

- Advanced Photonics Nexus
- Vol. 3, Issue 5, 056011 (2024)
Abstract
Keywords
Video Introduction to the Article
1 Introduction
Smart polymer-based monofilament fibers are an emerging technology that has found application in diverse fields. These fibers’ distinctive properties stem from the ability to control the embedded multimaterial architecture of functional materials forming the embedded device, thus allowing for packaging an intricate functional modality in a thin, long, and flexible fiber form. Such fibers are excellent candidates for sensing various environmental, physiological, and biomechanical stimuli and can serve as an input interface for human–computer and human–robot interaction. The multifunctional characteristic of the monofilament fiber devices requires the embedded multimaterial architecture preserved through the device fabrication, as designed for optimized electronic performance. The thermal drawing technique provides uniformity of monofilament fiber devices over kilometers with complex geometries and material combinations embedded into the fiber cladding.1
The ability to control the cross-sectional architecture of the multimaterial fiber at the microscale15,16 allows packaging electromagnetically guiding conductive domains along the fiber’s length, organized in a defined geometry that facilitates waveguiding in a gigahertz to terahertz range. Radiation propagates along the power line packaged into the fiber’s cross section. In contrast, the externally induced changes to the local impedance of the power line, either through the deformation of the fiber itself or the insertion of the foreign object into the evanescent field of the propagating mode, create scattering, which the operator can sense as the change to the forward-propagating, as well as backreflected signal.
This paper presents an electromagnetically multimodal fiber antenna that offers real-time monitoring capabilities for environmental and, potentially, physiological parameters, providing functionally multimodal sensing capabilities. The sensing capability of the fiber antenna in a multiplicity of functional modalities broadens its potential application areas as follows: (1) monitoring environmental signals, such as pressure, temperature, and proximity; (2) physiological signals, such as blood pressure and body temperature; (3) human–robot interactions as gesture control; and (4) cyber–physical systems, such as networking, information, and communication (as illustrated in Fig. 1). This study reports the multimodal fiber antenna’s pressure- and proximity-sensing capabilities in symmetric and antisymmetric modes. Furthermore, regarding environmental signal monitoring, making specific modifications to the architecture of the fiber device presented in this study could facilitate the detection of humidity and pH levels. For both environmental indicators, exposing the core wires is necessary. Our previous work demonstrated this process,18 where metal cores were periodically exposed along the fiber by selectively breaking and etching a sacrificial core into periodic outlets.16 For a humidity sensor, the cores would be isolated from each other, allowing the detection of environmental humidity based on resistance measured between the two core wires. For a pH sensor, one of the two cores would be converted to a reference pH material. This setup would analyze the difference between the unexposed reference core and the exposed wire, mimicking the process commonly used in pH meters.
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Figure 1.Application areas of multimodal fiber antenna sensor including environmental monitoring, biomedical applications, human–robot interactions, and cyber–physical systems. Figure created with permission from Ref.
2 Thermal Drawing of Multimodal Fiber Antenna Sensor
The thermal drawing process of the smart fibers begins with the preparation of a macroscale preform. The macroscale preform is drawn to a microscale fiber under defined drawing conditions, including a set draw temperature, preform feed speed, and fiber draw speed. The preform, composed of cladding and core materials in a specific geometry, is fabricated using various techniques such as 3D printing,15,19,20 thin-film rolling, and other conventional methods, such as stacking and consolidation of macroscale multimaterial domains.21 Thermal drawing parameters are carefully controlled to preserve the cross-sectional geometry of the preform during the fiber drawing process. The resulting thickness of the fiber, with respect to the thickness of the preform, is controlled by the ratio between the preform feed speed and fiber draw speed, as described by the equation provided in Fig. 2(a). Meticulous control of the defined parameters ensures consistency and accuracy in producing multimaterial fibers with specific cross-sectional geometries and dimensions, enabling different functional capabilities.
Figure 2.(a) Thermal drawing of the multimodal fiber antenna sensor. (b) The preform fabrication steps. (c)-i. Cross-sectional image of the fiber sensor under an optical microscope (4× magnification,
The preform of the multimodal fiber antenna contains a thermoplastic elastomer as the cladding material, styrene–ethylene–butylene–styrene (SEBS, Kraton G1657, Houston, Texas, United States), and two parallel copper wires as the core materials, with a diameter of
3 Stress and Proximity Sensing by Time-Domain Reflectometry
3.1 Working Principle of Multimodal Fiber Antenna Sensor for Pressure and Proximity Sensing
Electronic characterization of the multimodal fiber antenna was performed by time-domain reflectometry (TDR). TDR sends a step function electromagnetic pulse with a rise time of a few picoseconds onto the power line formed by the fiber-embedded copper wires and “listens to the echo” coming from the scattering centers along the fiber created by either a change in pressure or proximity signals with a bandwidth of 35 GHz. The amplitude of the reflected echo increases with the strength of the signal measured. The time delay between incoming and reflected signals resolves the locations along the fiber where the signal is created. In other words, TDR transforms time domain stimulus into space domain signal, according to Eq. (1),
In this case of a multimodal fiber antenna sensor, two parallel copper wires function as transmission lines to the electromagnetic wave sent by the TDR in the elastic SEBS dielectric medium. The impedance
The TDR generates the voltage step in the fiber in two principal modes. The symmetrical mode (mode 0), also known as a Sommerfeld–Zenneck22,23 wave, interacts strongly with the environment but is almost insensitive to fiber deformations, since most of the electric field is away from the two wires, forming large-area mode with significant evanescent field surrounding the fiber with almost no field between the electrodes. The diffraction limit of electromagnetic radiation at the frequency range in which TDR is operated is significantly larger than the fiber diameter, hence the significant distance of the symmetric mode evanescent field penetration into the fiber surrounding. The antisymmetric first mode is strongly localized between the wires, with only a weak evanescent wave outside the fiber. This mode is almost completely insensitive to changes in the environment of the fiber but strongly scatters from deformations in the fiber. The difference between the modes is clearly manifested in Fig. 4.
The propagating zero mode will scatter from changes in the effective refractive index of the fiber, resulting from changes in the dielectric environment outside the fiber, according to
The first mode derives its refractive index almost exclusively from the refractive index
Figure 3.(a) Electromagnetic coupling scheme of multimodal fiber antenna sensor and TDR. (b) Principle of pressure sensing of fiber sensor by change in the capacitance due to change in the distance between metal wires. (c). Principle of proximity sensing of fiber sensor by change in the dielectric environment of the fiber.
The multimodal fiber antenna effectively detects foreign objects, such as metal weights within the fiber proximity (
3.2 Multiphysics Simulations of Electromagnetic Coupling
The electromagnetic coupling scheme shown in Fig. 3(a), where one wire connects to the TDR while the other is grounded, generates a weighted sum superposition of symmetric and antisymmetric modes. To analyze their sensitivity to pressure and proximity, the modes of the multimodal fiber antenna sensor were simulated separately using the COMSOL Multiphysics electromagnetic module.25 Material properties, including relative permittivity and permeability of SEBS, copper, and air, were integrated into the physics of the electromagnetic module, along with the cross-sectional geometry of the fiber sensor.
As expected, the symmetrical mode of the fiber propagates as a radially polarized field with a significant portion outside the fiber cladding (decaying as
Figure 4.Electromagnetic field FEM simulation using COMSOL Multiphysics. (a)-i. Field surrounding the fiber sensor at fiber mode 0 (symmetric). (a)-ii. Field surrounding the fiber sensor at fiber mode 1 (antisymmetric). (b)-i. Field surrounding the fiber sensor at fiber mode 0 with the presence of a foreign object within the fiber’s diffraction limit. (b)-ii. Field surrounding the fiber sensor at fiber mode 1 with a foreign object within the fiber’s diffraction limit. The simulations are conducted at a frequency of 18 GHz, a characteristic median frequency for pulses generated by electronics operating in a frequency band of up to 35 GHz. The fiber device cladding has a filleted-corner square cross section with a side of
Placing a foreign object (1 mm diameter sphere with a dielectric constant of 2) 0.4 mm away from the fiber sensor noticeably distorts the symmetric mode 0 [Fig. 4(b)-i], whereas the antisymmetric mode [Fig. 4(b)-ii] shows no discernible change. These changes in the fiber sensor’s refractive index and impedance are summarized in Table 1. Mode 0, as the symmetric mode, exhibits a significantly higher change in the refractive index of 1.045% for proximity measurement compared with a 2% deformation, whereas antisymmetric mode (mode 1) displays changes of 1.551%, with almost no impact on proximity measurements.
Change in refractive index ( | Change in impedance ( | |||
Mode 0 (%) | Mode 1 (%) | Mode 0 | Mode 1 | |
2% deformation | 0.177 | 0.078 | O ( | 2.23 Ω (1.551%) |
Foreign object at 0.4 mm away | 1.045 | 0.021 | O ( | 0.39 Ω (0.27%) |
Table 1. Changes in the fiber sensor’s refractive index and impedance at mode 0 (symmetric mode) and mode 1 (antisymmetric mode) for deformation and proximity studies. Notations: O (
The mode analysis model provided us with the effective refractive index of each mode, whereas the impedance was calculated as
From Table 1, it is apparent that for the symmetric mode, the scattering resulting in the detection of backreflection is a result of a local change in refractive index at the location of foreign object introduction into the fiber proximity, whereas, for the antisymmetric mode, it is a result of a mismatch in the mode geometry between the deformed fiber location and the rest of the fiber.
4 Electronic Characterization of Multimodal Fiber Antenna Sensor by TDR
The sensitivity and spatial resolution of the multimodal fiber sensor were characterized using TDR for pressure and proximity responses. The multimodal nature of the fiber allowed for clear differentiation between pressure and proximity sensing, with a high signal-to-noise ratio.
The sensitivity curve of the fiber sensor was analyzed by applying pressure along the fiber using metal weights varying from 1 to 100 gr distributed along the fiber with 10 cm separation for the vertical and horizontal wire measurement configurations. The weights were placed on a 1 cm long pedestal on top of the
Figure 5.TDR measurements of the multimodal fiber antenna under different configurations. (a) The sensitivity curve when the metal wires are placed horizontally (horizontal configuration). Inset, an example of a measurement with 100 gr. (b) The sensitivity curve when the metal wires are placed vertically (vertical configuration). Inset, an example of a measurement with 50 gr. (c) Sensitivity measurements in the vertical configuration, using light weights of 1, 2, and 5 gr. (d) Spatial resolution in the vertical configuration. (e) Distributed pressure measurement using 50 gr at 9.5, 17, 27.5, 37.5, and 47 cm in the vertical configuration. (f) Proximity measurement without the plastic pedestal used in the pressure measurements. The weights used in this case have a footprint diameter of 7 and 18 mm for the 2 and 50 gr weights, respectively. In addition, an index finger with a width of
Sensitivity limits were analyzed using lower weights such as 1, 2, and 5 gr at the 9.5 cm distance from the fiber–TDR module connection. The highest noise-equivalent pressure of 0.274 kPa was recorded for a weight of 1 gr, distributing the load over 1 cm of fiber
The refractive indices for antisymmetric and symmetric modes varying as a function of frequency in the computationally attainable frequency range (0.8 to 35 GHz) indicate the dispersion of the electromagnetic wave propagating through the fiber antenna [Fig. 6(a)]. Simulations below 0.8 GHz frequency were not reliable due to the emergence of random calculation errors, indicated by the growing dependence of the finite-element method (FEM) calculations on the mesh granularity. In addition, the radius curvature of the metal wires becomes orders of magnitude smaller compared to the wavelength at lower frequencies, making the directionality of the polarization and electric field at the boundary between the wire and the cladding indefinable, resulting in exploding error in FEM calculation for frequencies lower than 0.8 GHz.
Figure 6.Signal analysis of fiber antenna evaluating dispersion and sensitivity. (a) The refractive indices of the fiber at antisymmetric and symmetric modes are simulated at the frequency range of 0.8 to 35 GHz by COMSOL Multiphysics simulations. 0.8 and 1 GHz results of mode refractive index have error bars indicating increasing sensitivity to the mesh fineness. (b) Signal-to-noise graphic of the fiber antenna with vertical wire configuration using 1 to 50 gr weights indicates an increase in noise relevant to an increase in signal. The power function fitting shows the sensitivity limit of the fiber antenna as 0.26 kPa.
From a practical standpoint, the lower limit of frequency participating in the signal measurements is actually higher than 0.8 GHz. Looking at Fig. 5(d), we see that the FWHM of the signal peak in pressure measurements does not exceed 1.8 cm. Thus, wavelengths
The calculated mode dispersion curves show that the dispersion of the modes in the relevant frequency ranges, i.e., 8 to 35 GHz for the symmetric mode and 6 to 35 GHz for the antisymmetric mode, is much more pronounced for the symmetric mode than for the antisymmetric mode. Since the diameter of the symmetric mode is comparable to the diffraction limit of the wavelength and counterproportional to the frequency, its field penetrates deeper into the air as the wavelength increases, further deviating from the refractive index of the fiber material. The antisymmetric mode, on the other hand, is mainly confined between the two wires within the body of the fiber. In this confinement configuration, the mode index is primarily defined by the cladding material and is not affected much by the frequency change at any reasonable frequency. In turn, the refractive index of the antisymmetric mode is only weakly sensitive to frequency.
Signal dispersion can be evaluated by
The computed dispersion shown in Fig. 6(a) indicates
Figure 5(d) indicates the experimental
Figure 6(b) shows the measured noise equivalent pressure as a function of the signal for the fiber with vertical wire configuration. The noise equivalent signal is calculated as the standard deviation in the baseline, i.e., the signal fluctuations read at the locations where no pressure is applied. Without losing generality, we can claim that the two noise sources are Shot and Johnson noise.
For a fixed bandwidth, as in our case, Johnson noise, which is thermal noise, is independent of the signal amplitude, and Shot noise monotonically increases with the signal, as is expected from such a Poisson-statistics noise. Power fit
5 Discussion and Future Directions
From the investigation in Fig. 4 and the conclusions stemming from it summarized in Table 1, the electromagnetic mode selectiveness greatly affects the selectiveness of the sensing modality. On the one hand, the symmetric mode, equivalent to the recently extensively investigated Zenneck wave,23,26 has a significant component of the electric field penetrating substantially outside the cladding into the fiber surrounding; thus, it is susceptible to the local change in electromagnetic mode refractive index, resulting from foreign objects hovering in the fiber proximity. Such index changes create scattering, resulting in sensing events. The cross-sectional area of the symmetric mode is defined by the diffraction limit of the mode, increasing for the decreased electromagnetic frequency. It is thus expected that lowering the frequency while operating in symmetric mode will increase the distance away from the fiber at which the objects could be detected. This is important for applications such as surveillance and environmental sensing. Material selectivity in remote sensing can be improved through machine-learning algorithms trained to recognize specific signal shapes (i.e., the characteristic functional dependence of normalized voltage on distance) due to the fact that, as shown in Fig. 5(f), the shape of the signal depends on the foreign object material for the same characteristic size of the object—it is “sharper” (more concentrated around the object location) for metal than for living tissue, for instance. The last is critical for cyber–physical interfacing and secure human–robot interaction, since sensing and distinguishing a human (living tissue) from a tool (metal) prior to impact is crucial for operator safety in environments where humans perform cooperative tasks with robots.
On the other hand, the antisymmetric mode has most of its field concentrated between the electric leads of the power line. It is almost exclusively sensitive to fiber cross-sectional deformation and, thus, the better candidate for selective stress sensing. We argue that improving the deformability of the cladding by introducing porosity with an optimized pore density and size, specifically through 3D printing of the fiber preform, in similar ways to those applied to other biomedical devices,27 reaching the superior sensitivity of sub 0.1 kPa, is critical for the competitive applicability of this technology in medical applications. In addition, selectivity in sensing specific types of stress, i.e., pinch, torsion, bending, stretching, compression, or hydrostatic pressure using machine-learning and artificial-intelligence algorithms28 can potentially be applied if a statistically significant training set of signal shape versus the type of stress for such algorithms is generated. The ability to reliably distinguish the stress types is critical for the usefulness of the fiber in specific products aimed at specific applications, such as shape sensing,29 gesture reading,30 fracture detection and failure control in constructional and automotive composites,31 and physiological monitoring.
Finally, molten-phase postprocessing techniques32
6 Conclusion
In this study, we present a novel multimodal fiber antenna designed for real-time pressure and proximity monitoring along the fiber. TDR analysis of the fiber antenna exhibits a sensitivity of 0.274 kPa and a spatial resolution of 1.4 cm at a signal-to-noise ratio of one when operated in a fiber-mode superposition coupling scheme. The COMSOL Multiphysics simulations evaluating the symmetric and antisymmetric modes of the fiber antenna demonstrate that the symmetric mode effectively detects pinch stress, whereas the antisymmetric mode detects foreign objects in fiber proximity.
The electromagnetic coupling scheme used in this study to generate mixed-fiber modes will be adapted according to the outcomes obtained from the fiber mode simulations, aiming to form symmetric and antisymmetric fiber modes individually in future investigations and new device development. Moreover, it is noteworthy that the proximity sensing results of the multimodal fiber antenna reveal its capability for material identification due to the distinguishable difference between the signal peaks generated by metal weights and fingers in close fiber proximity.
The pressure-sensing outcomes obtained from pressure sending using the multimodal fiber antenna suggest its potential for real-time monitoring of hydrostatic measurements in liquids and blood pressure, which is particularly applicable in biomedical settings.
However, to succeed toward this end, porosity introduced into the fiber cladding is a necessary condition for increasing the fiber compressibility, and thus sensitivity to deformation under hydrostatic, omni-directional pressure conditions, unlike in this study, where pinch-stress application was clearly directional. In this study, we found that the current fiber is highly deformable, yet at the same time is also almost incompressible under hydrostatic and isotropic pressure. We have demonstrated in the measurements in Figs. 5(a) and 5(b) that the fiber’s Poisson ratio is
A wide range of stress, temperature, proximity, and material identification detectors have been developed in the last few years. These include resistive,6,37 mechanical-resonance,38,39 capacitive,28,40 and various optical41
We demonstrate in this study that GHz/sub-THz range fibers of the kind that are presented in this paper uniquely combine the four important characteristics simultaneously: large propagation distances (meters to tens of meters with no major signal loss); high spatial resolution (centimetric, and, potentially, millimetric); high signal sensitivity (pressure sensitivity of 0.26 kPa demonstrated in this paper is equivalent to
Biographies of the authors are not available.
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[17] S. Aoki. Biorender(2024).
[20] V. N. Koraganji et al. Effects of 3D printed preform annealing on structural and optical properties of fibers, C6H_6(2020).
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[25] S. Littmarck, F. Saeidi. COMSOL Multiphysics 6.2(2024).
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