• Acta Optica Sinica
  • Vol. 38, Issue 12, 1222003 (2018)
Pengfei Sun*, Lianxin Zhang, Jian Li, Zhongyu Wang, and Tao Zhou
Author Affiliations
  • Institute of Machinery Manufacturing Technology, China Academy of Engineering Physics, Mianyang, Sichuan 621000, China
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    DOI: 10.3788/AOS201838.1222003 Cite this Article Set citation alerts
    Pengfei Sun, Lianxin Zhang, Jian Li, Zhongyu Wang, Tao Zhou. Influence of Polishing Slurry Viscosity on the Material Removal Function for Fluid Jet Polishing[J]. Acta Optica Sinica, 2018, 38(12): 1222003 Copy Citation Text show less
    Schematic of fluid jet polishing
    Fig. 1. Schematic of fluid jet polishing
    Mesh division and surface boundary of simulation model
    Fig. 2. Mesh division and surface boundary of simulation model
    Calculation results under 1.01 mPa·s polishing slurry viscosity and 30 m/s incident velocity conditions. (a) Velocity of liquid; (b) pathlines of abrasive particles
    Fig. 3. Calculation results under 1.01 mPa·s polishing slurry viscosity and 30 m/s incident velocity conditions. (a) Velocity of liquid; (b) pathlines of abrasive particles
    Comparison of calculation results of DPM under different viscosity conditions. (a) Velocity distribution of abrasive particles; (b) angle distribution of abrasive particles
    Fig. 4. Comparison of calculation results of DPM under different viscosity conditions. (a) Velocity distribution of abrasive particles; (b) angle distribution of abrasive particles
    Influence of the polishing slurry viscosity on the maximum impact velocity of abrasive particles
    Fig. 5. Influence of the polishing slurry viscosity on the maximum impact velocity of abrasive particles
    Schematic (left) and labeled photo (right) of fluid jet polishing system
    Fig. 6. Schematic (left) and labeled photo (right) of fluid jet polishing system
    Polishing spot under 1# polishing slurry with 30 m/s incident velocity
    Fig. 7. Polishing spot under 1# polishing slurry with 30 m/s incident velocity
    Comparison between the material removal functions obtained by experiments and calculation under different polishing slurry viscosity conditions. (a) 1# polishing slurry; (b) 2# polishing slurry; (c) 3# polishing slurry; (d) 4# polishing slurry; (e) 5# polishing slurry
    Fig. 8. Comparison between the material removal functions obtained by experiments and calculation under different polishing slurry viscosity conditions. (a) 1# polishing slurry; (b) 2# polishing slurry; (c) 3# polishing slurry; (d) 4# polishing slurry; (e) 5# polishing slurry
    Variation law of wear-particle proportion coefficient with viscosity change in material removal
    Fig. 9. Variation law of wear-particle proportion coefficient with viscosity change in material removal
    Variation law of characteristic quantity of removal function for different viscosities. (a) Maximum material removal depth; (b) distance between removal peaks
    Fig. 10. Variation law of characteristic quantity of removal function for different viscosities. (a) Maximum material removal depth; (b) distance between removal peaks
    Comparison of surface roughness of workpieces after uniform polishing using different polishing slurry viscosities. (a) 1# polishing slurry, Ra=7.778 nm; (b) 5# polishing slurry, Ra=1.445 nm
    Fig. 11. Comparison of surface roughness of workpieces after uniform polishing using different polishing slurry viscosities. (a) 1# polishing slurry, Ra=7.778 nm; (b) 5# polishing slurry, Ra=1.445 nm
    Influence of slurry viscosity on the surface roughness of workpieces
    Fig. 12. Influence of slurry viscosity on the surface roughness of workpieces
    NumberVolume ratio of water and glycerolViscosity /(mPa·s)
    1#10∶01.01
    2#10∶11.34
    3#10∶21.75
    4#10∶32.24
    5#10∶42.82
    Table 1. Polishing slurry parameters
    ParameterValueParameterValueParameterValue
    u0 /(m·s-1)30s22.8A3.13
    t /s240q10.14B1×10-3
    dn /mm1q2-1λ2
    ρp /(kg·m-3)2330k1-0.12u' /(m·s-1)104
    dp /μm1k20.23Hv0.038d' /μm326
    C /%4k30.19
    s10.71K65
    Table 2. Parameters of the erosion model
    Pengfei Sun, Lianxin Zhang, Jian Li, Zhongyu Wang, Tao Zhou. Influence of Polishing Slurry Viscosity on the Material Removal Function for Fluid Jet Polishing[J]. Acta Optica Sinica, 2018, 38(12): 1222003
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