Author Affiliations
1Avic Xi'an Aircraft Industry (Group) Company Ltd., Xi'an, Shaanxi 710089, China2College of Materials Science and Technology, Nanjing University of Aeronautics and Astronautics, Nanjing, Jiangsu 211106, Chinashow less
Fig. 1. Welding equipments. (a) TruDisk 12003 disc laser generator; (b) KUKA robot KR60HA
Fig. 2. Macromorphology of weld seam under different laser power. (a) 1.3 kW, front of weld seam; (b) 1.3 kW, back of weld seam; (c) 1.5 kW, front of weld seam; (d) 1.5 kW, back of weld seam
Fig. 3. Macromorphology of weld seam under different welding speeds. (a) 1.5 m/min, front of weld seam; (b) 1.5 m/min, back of weld seam; (c) 1.2 m/min, front of weld seam; (d) 1.2 m/min, back of weld seam
Fig. 4. Macromorphology of weld seam under different wire feeding speeds. (a) 1.3 m/min; (b) 1.5 m/min; (c) 2.0 m/min; (d) 2.2 m/min; (e) 2.5 m/min
Fig. 5. Macromorphology of weld seam under different interstice widths. (a) 0.4 mm; (b) 0.3 mm
Fig. 6. Cross section morphology of laser filled wire welded joint at P=1.5 kW, Vw=1.2 m/min, and Vs=1.5 m/min
Fig. 7. Cross section morphology of laser filled wire welded joint at P=1.5 kW, Vw=1.2 m/min, and Vs=2.0 m/min
Fig. 8. Cross section morphology of laser filled wire welded joint at P=1.5 kW, Vw=1.2 m/min, and Vs=2.5 m/min
Case | Laser power P/kW | Welding speed Vw/(m·min-1) | Filling speed Vs/(m·min-1) |
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1 | 1.3 | 1.5 | 1.5 | 2 | 1.5 | 1.5 | 1.5 | 3 | 1.5 | 1.2 | 1.5 | 4 | 1.5 | 1.2 | 1.3 | 5 | 1.5 | 1.2 | 2.0 | 6 | 1.5 | 1.2 | 2.2 | 7 | 1.5 | 1.2 | 2.5 |
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Table 1. Process parameters of laser wire filling welding
Sample | #1 | #2 | #3 |
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Laser power P /kW | 1.5 | 1.5 | 1.5 | Welding speed Vw /(m·min-1) | 1.2 | 1.2 | 1.2 | Wire feeding speed Vs /(m·min-1) | 1.5 | 2.0 | 2.5 | Upper excess weld metal H1 /mm | 0.12 | 0.25 | 0.53 | Lower excess weld metal H2 /mm | 0.12 | 0.18 | 0.05 | Upper welding width W1 /mm | 1.22 | 1.68 | 1.88 | Lower welding width W2 /mm | 1.00 | 1.50 | 1.73 |
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Table 2. Section size of laser filled wire welded joint under different welding process parameters