• Laser & Optoelectronics Progress
  • Vol. 58, Issue 16, 1600007 (2021)
Yajun Chen1、*, Tingrong Wu1, Shuwei Shi2, Bo Zhao3, and Shuhan Yang1
Author Affiliations
  • 1Faculty of Printing, Packaging Engineering and Digital Media Technology, Xian University of Technology, Xian,Shaanxi 710054, China
  • 2Zhengzhou Cotton and Jute Engineering Technology and Design Research Institute, All China Federation of Supply and Marketing Cooperatives, Zhengzhou, Henan 450004, China
  • 3Chinese Academy of Agricultural Mechanization Sciences, Beijing 100083, China
  • show less
    DOI: 10.3788/LOP202158.1600007 Cite this Article Set citation alerts
    Yajun Chen, Tingrong Wu, Shuwei Shi, Bo Zhao, Shuhan Yang. Review of Cotton Foreign Fiber Detection Method Using Optical Imaging[J]. Laser & Optoelectronics Progress, 2021, 58(16): 1600007 Copy Citation Text show less
    Common foreign fibers
    Fig. 1. Common foreign fibers
    Foreign fiber detection equipments. (a) T-SCAN TS-T5 producing by Trutzschler; (b) JWF0020 producing by Beijing Jingwei Textile Machinery Co., Ltd.
    Fig. 2. Foreign fiber detection equipments. (a) T-SCAN TS-T5 producing by Trutzschler; (b) JWF0020 producing by Beijing Jingwei Textile Machinery Co., Ltd.
    Visual detection process of foreign fiber
    Fig. 3. Visual detection process of foreign fiber
    No.CompanyMachine modelLighting systemDetection methodApply processProduction rate /(kg·h-1)Detection indicatorFunctional features
    1Switzerland LoepfeYarnMaster PRISMAMulti-angle combined light sourcesFour sensorsForeign fiber electronic yarn clearer on the winder--Detection of colored foreign fibers and white and transparent PPDual sensor detection technology
    2Italy LoptexEXA systemMultiple light sourcesEmbedded color CCD cameraOpening and cleaning processes800Detection of colored foreign fibers and white PPAutomation; minimal loss of pollution-free cotton
    3GermanyTrutzschlerT-SCAN TS-T5536 LED lamps with special lensCamera with polarized light sourceOpening and cleaning processes1200Detection of colorless and opaque PPLow energy consumption; can be used in combination with the existing cotton cleaning thread
    4SwitzerlandJossiThe vision shield inspect 4Fluorescent and ultraviolet lightColor CCD cameraOpening and cleaning processes1200Detection of white polypropylene fiberLess spray cotton; “Magic Eye” accessories are upgrade options
    No.CompanyMachine modelLighting systemDetection methodApply processProduction rate /(kg·h-1)Detection indicatorFunctional features
    5Belgium BarcoCotton sorter16 high frequency special lampsCCD line scan cameraOpening and cleaning processes1200Detection of colored foreign bodiesIt can monitor the cotton flow speed and accurately calculate the time when the foreign matter reaches the nozzle
    6Shanghai Uster Technologies AGUSTER®JOSS I VISION SHIELD 24 fluorescent lamps, 2 background light stripsSpectral imagerOpening and cleaning processes1200Detection of light-colored and hair-like foreign fibersThe detection speed can be adjusted automatically; the spectral imager is combined with VTECT
    7Beijing Jingwei Textile Machinery Co., Ltd.JWF0020 foreign fiber sorterLED lampColor CCD cameraOpening and cleaning processes1200Detection of plastic films and black foreign fibersThe new water cooling system solves the problem of high temperature; good tightness
    8Jiangsu Premier Textile Electronics Co., Ltd.Qmax2Visible, infrared and ultraviolet lightUltrasonic waveOpening and cleaning processes1200Detection of transparent foreign fibers and white PPDual-core high-speed parallel image processing; automatic and manual calibration
    9Shaanxi Changling Textile Electrome-chanical Technology Co., Ltd.CS810 cotton foreign fiber cleanerLED lampImported cameraOpening and cleaning processes1000Detection of hairline and white polypropylene fiber(detection rate >90%)Polarization detection technology; professional light board type LED light source; online remote debugging
    No.CompanyMachine modelLighting systemDetection methodApply processProduction rate /(kg·h-1)Detection indicatorFunctional features
    10Beijing Daheng Image Vision Co., Ltd.Surpasser-AMixing and customizing light sourcesColor CCD cameraOpening and cleaning processes1000Detection of light-colored and fine foreign fiberA part of the cotton passage through the blowing and carding unit; small footprint, convenient installation and maintenance
    Surpasser-MMixing and customizing light sourcesColor CCD camera and customized cameraOpening and cleaning processes800Detection of light-colored and fine foreign fiberEquipped with independent cotton feeding and opening devices; built-in fan, strong adaptability to working conditions
    11Dalian Guiyou Advanced Technology Co., Ltd.CS-5 foreign matter detectorVisible light and ultraviolet lightLinear CCD cameraOpening and cleaning processes--Detection of colored foreign fibers and white polypropylene fiberIndependent dual detection channels; photoelectric integrated automatic detection mode
    12Luoyang Fangzhi Measure and Control Co., Ltd.YQ600 seriesLED lampCCD cameraOpening and cleaning processes--Detection of white polypropylene fiberPower on automatic detection, crash automatic reset; remote automatic diagnosis
    13Wuxi Hengjiu Electrical Technology Co., Ltd.CCH-Ⅲ Multi-channel detection of foreign fiber sorterWhite light and ultraviolet lightCCD camera and ultrasonic waveOpening and cleaning processes<800Detection of white and colored foreign fibers(detection rate >85%)No additional devices need be added; integrated a variety of detection methods
    14Wuxi Saitehua Weaving Electronic Instrument Co., Ltd.STH-2008 foreign fiber cleanerFluorescent lampHigh-speed line scan cameraOpening and cleaning processes400--800Detection of colored and colorless polypropylene fiber(detection rate >85%)Have perfect self-check system; fluorescent lamps have long service life
    No.CompanyMachine modelLighting systemDetection methodApply processProduction rate /(kg·h-1)Detection indicatorFunctional features
    15Taiwan Mingzheng Machinery Industry Co., Ltd.DG-2000A8 high frequency high brightness lamp tubesSuper HAD Color CCD cameraOpening and cleaning processes1200--The sensitivity of designed camera is better than that of traditionalcameras; surfacescanning increasesthe chance ofscanning foreignfibers
    Table 1. Cotton foreign fiber removal system at home and abroad
    Yajun Chen, Tingrong Wu, Shuwei Shi, Bo Zhao, Shuhan Yang. Review of Cotton Foreign Fiber Detection Method Using Optical Imaging[J]. Laser & Optoelectronics Progress, 2021, 58(16): 1600007
    Download Citation