• Chinese Journal of Lasers
  • Vol. 52, Issue 12, 1202310 (2025)
Hongmao Zhang1, Wurikaixi Aiyiti1,*, and Yutao Zhang1,2
Author Affiliations
  • 1School of Mechnical Engineering, Xinjiang University, Urumqi 830017, Xinjiang , China
  • 2College of Mechanical and Electrical Engineering, Xinjiang Institute of Engineering, Urumqi 830091, Xinjiang , China
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    DOI: 10.3788/CJL241319 Cite this Article Set citation alerts
    Hongmao Zhang, Wurikaixi Aiyiti, Yutao Zhang. Study on Process Optimization and Mechanical Properties of Tantalum Formed by Selective Laser Melting[J]. Chinese Journal of Lasers, 2025, 52(12): 1202310 Copy Citation Text show less
    Tantalum power. (a) Morphology of tantalum powder; (b) particle size distribution of tantalum powder
    Fig. 1. Tantalum power. (a) Morphology of tantalum powder; (b) particle size distribution of tantalum powder
    Schematics of process test. (a) SLM process; (b) scanning mode
    Fig. 2. Schematics of process test. (a) SLM process; (b) scanning mode
    Surface morphologies of samples under different scanning speeds at laser power of 350 W. (a) 350 mm/s; (b) 450 mm/s;
    Fig. 3. Surface morphologies of samples under different scanning speeds at laser power of 350 W. (a) 350 mm/s; (b) 450 mm/s;
    Surface morphologies of samples under different laser powers at scanning speed of 650 mm/s. (a) 150 W; (b) 200 W; (c) 250 W;(d)300 W; (e) 350 W; (f) 400 W
    Fig. 4. Surface morphologies of samples under different laser powers at scanning speed of 650 mm/s. (a) 150 W; (b) 200 W; (c) 250 W;(d)300 W; (e) 350 W; (f) 400 W
    Lateral section morphologies of samples under different scanning speeds at laser power of 350 W. (a) 350 mm/s; (b) 450 mm/s; (c) 550 mm/s; (d) 650 mm/s; (e) 750 mm/s; (f) 850 mm/s
    Fig. 5. Lateral section morphologies of samples under different scanning speeds at laser power of 350 W. (a) 350 mm/s; (b) 450 mm/s; (c) 550 mm/s; (d) 650 mm/s; (e) 750 mm/s; (f) 850 mm/s
    Lateral section morphologies of samples under different laser powers at scanning speed of 650 mm/s. (a) 150 W; (b) 200 W;
    Fig. 6. Lateral section morphologies of samples under different laser powers at scanning speed of 650 mm/s. (a) 150 W; (b) 200 W;
    Effects of energy density and scanning speed on relative density. (a) Relationship between energy density and relative density; (b) relationship between scanning speed and relative density
    Fig. 7. Effects of energy density and scanning speed on relative density. (a) Relationship between energy density and relative density; (b) relationship between scanning speed and relative density
    Effects of process parameters on microhardness. (a) Relationship between scanning speed and microhardness at laser power of 350 W; (b) relationship between laser power and microhardness at scanning speed of 650 mm/s
    Fig. 8. Effects of process parameters on microhardness. (a) Relationship between scanning speed and microhardness at laser power of 350 W; (b) relationship between laser power and microhardness at scanning speed of 650 mm/s
    Microstructures of tantalum samples. (a) Microstructure characterization; (b) full view; (c) low magnification; (d) high magnification
    Fig. 9. Microstructures of tantalum samples. (a) Microstructure characterization; (b) full view; (c) low magnification; (d) high magnification
    EBSD data of samples prepared under optimum process parameters. (a) Grain and grain boundary; (b) orientation angle distribution; (c) pole figure; (d) inverse pole figure; (e) grain distribution; (f) grain boundary distribution
    Fig. 10. EBSD data of samples prepared under optimum process parameters. (a) Grain and grain boundary; (b) orientation angle distribution; (c) pole figure; (d) inverse pole figure; (e) grain distribution; (f) grain boundary distribution
    Tensile properties. (a) Stress-strain curves of tantalum samples formed by SLM; (b) relationship between tensile strength and elongation of tantalum samples prepared by different processes
    Fig. 11. Tensile properties. (a) Stress-strain curves of tantalum samples formed by SLM; (b) relationship between tensile strength and elongation of tantalum samples prepared by different processes
    Fracture morphologies. (a) Macroscopic morphology; (b) low magnification image; (c) local magnification image
    Fig. 12. Fracture morphologies. (a) Macroscopic morphology; (b) low magnification image; (c) local magnification image
    ElementTaFeNbNiSiTiMoWCHNO
    Mass fraction /%99.95000.00180.00100.00100.00180.00130.01000.00900.00090.00100.00180.0210
    Table 1. Chemical compositions of pure tantalum powder
    ParameterValue
    Power150‒400 W (increment of 50 W)
    Scanning speed350‒850 mm/s (increment of 100 mm/s)
    Thickness0.03 mm
    Hatch spacing0.07 mm
    Table 2. Process parameters
    MethodTensile strength /MPaYield strength /MPaElongation /%Microhardness /HVRef.
    SLM66862019.75260.92This work
    P/M3102003012021
    Casting2051654011021
    Cold-working200‒3902‒20102‒20022
    Soft annealing220‒140020‒5060‒12022
    WAAM261±323436±611423
    Table 3. Mechanical properties of tantalum samples under different forming processes
    Hongmao Zhang, Wurikaixi Aiyiti, Yutao Zhang. Study on Process Optimization and Mechanical Properties of Tantalum Formed by Selective Laser Melting[J]. Chinese Journal of Lasers, 2025, 52(12): 1202310
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