Author Affiliations
1College of Mechanical and Electrical Engineering, Shenyang Aerospace University, Shenyang 110135, Liaoning, China2Shenyang Institute of Automation, Chinese Academy of Sciences, Shenyang 110016, Liaoning, China3Institutes for Robotics and Intelligent Manufacturing, Chinese Academy of Sciences, Shenyang 110169, Liaoning, Chinashow less
Fig. 1. Laser melting deposition additive manufacturing system
Fig. 2. Sampling position and size of deposited sample and tensile sample. (a) Deposited samples; (b) sampling position of tensile specimen; (c) tensile specimen size
Fig. 3. Microstructure and defect images of deposited samples with different conditions. (a) Pore defect; (b) lack of fusion defect
Fig. 4. Effect of process parameters on the density of Al-Mg-Sc-Zr alloy
Fig. 5. Mass fraction statistics of main element of alloy under different processes
Fig. 6. SEM images of deposited samples with different energy densities. (a) (e) 50 J/mm2; (b) (f) 75 J/mm2; (c) (g) 100 J/mm2; (d) (h) 150 J/mm2
Fig. 7. Map scanning and EDS analysis of Sc/Zr rich phase
Fig. 8. Effect of process parameters on the hardness of deposited Al-Mg-Sc-Zr alloy
Fig. 9. Stress-strain curve and performance comparison of deposited samples. (a) (b) Tensile specimen, powder feeding rate of 2.5 g/min, energy density of 100 J/mm2; (c) strength and elongation; (d) 2.5 g/min; (e) 4.5 g/min; (f) 5.5 g/min
Fig. 10. Fracture morphology of specimen at 2.5 g/min powder feeding rate with different energy densities. (a) 50 J/mm2; (b) 75 J/mm2; (c) 100 J/mm2; (d) 150 J/mm2
Material | Mass fraction /% |
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Mg | Sc | Zr | Mn | Zn | Cu | Fe | Si | Al |
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Powder | 5.87 | 1.01 | 0.37 | 0.54 | 0.3 | 0.01 | 0.1 | 0.0360 | Bal. | Substrate | 4.64 | 0.76 | 0.27 | 0.54 | 0.2 | 0.01 | 0.1 | 0.0028 | Bal. |
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Table 1. Chemical composition of Al-Mg-Sc-Zr alloy powder and substrate
Parameter | Number |
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1# | 2# | 3# | 4# | 5# | 6# | 7# | 8# | 9# | 10# | 11# | 12# |
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Powder feeding rate /(g·min-1) | 2.5 | 2.5 | 2.5 | 2.5 | 4.5 | 4.5 | 4.5 | 4.5 | 5.5 | 5.5 | 5.5 | 5.5 | Energy density /(J·mm-2) | 150 | 100 | 75 | 50 | 150 | 100 | 75 | 50 | 150 | 100 | 75 | 50 | Laser power /kW | 3 | 3 | 3 | 2 | 3 | 3 | 3 | 2 | 3 | 3 | 3 | 2 | Scan rate /(mm·s-1) | 5 | 7.5 | 10 | 10 | 5 | 7.5 | 10 | 10 | 5 | 7.5 | 10 | 10 |
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Table 2. Process parameters of deposited samples under different conditions
Energy density /(J·mm-2) | 50 | 75 | 100 | 150 |
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Average diameter of single grain /μm | 6.628 | 7.331 | 7.646 | 13.801 |
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Table 3. Statistics of average grain size