• Infrared and Laser Engineering
  • Vol. 45, Issue 11, 1106009 (2016)
Wu Weihui1、*, Xiao Dongming2, and Mao Xing1
Author Affiliations
  • 1[in Chinese]
  • 2[in Chinese]
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    DOI: 10.3788/irla201645.1106009 Cite this Article
    Wu Weihui, Xiao Dongming, Mao Xing. Automatic design and laser additive manufacturing of super-light structure of metal part[J]. Infrared and Laser Engineering, 2016, 45(11): 1106009 Copy Citation Text show less

    Abstract

    In order to solve the problems when designing super-light structure part such as needing complex design techniques, long design cycle, difficult to add skin if making it by additive manufacturing technology, based on selective laser melting technology, a method which can automatically add skinned super-light structure to traditional metal part CAD model was put forward in this paper. Considering the selective laser melting process characteristics, through an algorithm, a skinned super-light quasi-honeycomb structure part model with a preset porosity can be automatically designed by transforming an original CAD model. And the new part model data format can direct drive a selective laser melting machine for additive manufacturing without any data format transformation. The construction and design method of the skinned super-light structure of metal part were studied. Through process analysis, appropriate processing unit length and reasonable skin tissue of super-light structure metal part were gotten. The above method was tested successfully on a part model with complex shape in a selective laser melting experiment. The error of porosity is 2.79%, which means that this method can accurately reduce part mass according to preset porosity value. Therefore, in this way, skinned super-light structure part can be design automatically and quickly based on an original CAD model without super-light structure, the burden to design this kind of parts will be greatly reduced, and the practicability of the parts made through this method will be improved greatly.
    Wu Weihui, Xiao Dongming, Mao Xing. Automatic design and laser additive manufacturing of super-light structure of metal part[J]. Infrared and Laser Engineering, 2016, 45(11): 1106009
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